🏷️ Basic Information Identification Make: AJS & Matchless Model: Multiple (Lightweight & Heavyweight) Codes Model Codes Lightweight: G2, G2S, G2CS, G2CSR, 14, 14S, 14CS, 14CSR, G5, 8 Model Codes Heavyweight: G3, G3C, G3S, G3LS, G3LCS, G80, G80S, G80CS, TCS, 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS, 18, 18S, 18CS 👋 Introduction Market Position Target Audience: AJS and Matchless owners, mechanics, restorers, and enthusiasts Target Use: Ideal for DIY mechanics and professional workshops to perform diagnostics, maintenance, and repairs. Competitive Analysis Value Proposition: Provides factory-level repair information, enabling significant savings on maintenance and repair costs compared to professional shop rates. Key Features Accessibility: Instant digital download, eliminating shipping costs and wait times. Usability: Easy navigation with a numbered table of contents, allowing quick access to specific information. 📋 Manual Details Coverage Areas Primary Coverage: AJS and Matchless motorcycles Lightweight Years: 1958-1964 Heavyweight Years: 1957-1966 All Models Engines Trims Transmissions: Covers All Models/Engines/Trim/Transmissions Types within the specified year ranges. Page Count Estimated Page Count: Hundreds (specific count not provided, but comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine design changes, lubrication, recommended lubricants, engine servicing, engine overhaul Transmission Clutch: Gearbox and Clutch, Transmission Suspension Frame: Front forks, Rear suspension units, Frame Wheels Brakes: Wheel bearings, Wheels and Brakes Electrical Ignition: Wipac alternator, Wipac electrical service, Lucas electrical service, Lucas coil ignition, Magneto, Dynamo, Wiring Diagrams Fuel System: Carburettor Frame Analysis: Service and repair information related to the motorcycle frame. Procedures Included Maintenance: Periodical maintenance, Service procedures Troubleshooting: Troubleshooting, Diagnostic information, Electrical system diagnosis Repair: Detailed repair procedures, Disassembly, Assembly, Cleaning, Reinstalling procedures Wheel Bearing Service: Procedures for servicing wheel bearings. Suspension Service: Detailed procedures for front forks and rear suspension units. Technical Depth Depth: Professional-level diagnostics, repair, and maintenance; equivalent to factory manuals used by local service shops Detail Level: Step-by-step repair procedures, detailed illustrations, drawings, photos, enlarged insets for parts examination, critical specifications, notes, cautions, and warnings Diagrams Illustrations: Hundreds of pages of diagrams and detailed information, including illustrations, drawings, and photos. 📊 Manual Specifications File Format Format: PDF Completeness: COMPLETE and INTACT without any MISSING/CORRUPT part or pages. Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital PDF) Compatibility Software Requirements: Adobe PDF Reader, WinZip Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Displacement Lightweight: 250 c.c. and 350 c.c. Displacement Heavyweight: 350 c.c., 500 c.c., 600 c.c. Performance Horsepower Torque: Specific figures not provided in product description; manual contains detailed specifications. Fuel System Carburettor Coverage: Detailed information on carburettor setup and service. Lubrication Recommended Lubricants: Specific recommendations for engine oil, gearbox oil, and other lubricants are detailed within the manual. Engine Design Changes Technical Updates: Information on engine design evolution throughout the covered years. 🔧 Transmission Standard Transmission Type: Manual gearbox (specific configurations like number of speeds may vary by model, covered in manual) Optional Clutch Type: Details on clutch operation and servicing included. Features Gearbox Overhaul: Comprehensive procedures for gearbox disassembly, inspection, repair, and assembly. 📐 Dimensions Exterior Wheelbase Ground Clearance: Varies by model; detailed specifications are within the manual. Weights Dry Weight: Varies by model; detailed specifications are within the manual. 🛡️ Safety Features Ratings Safety Features: Manual covers inspection and maintenance of braking systems and electrical components for safe operation. Active Features Braking System: Detailed information on drum brake systems, linkage adjustments, and linings. 💡 Technology Features Infotainment Infotainment Systems: N/A (Focus on mechanical and electrical systems of the era) Driver Assistance Driver Assistance Systems: N/A (Focus on mechanical and electrical systems of the era) Connectivity Connectivity Features: N/A (Focus on mechanical and electrical systems of the era) Ignition System Ignition Types: Covers both Magneto and Coil Ignition systems. 🔧 Maintenance Service Intervals Periodical Maintenance: Detailed schedule for routine checks, adjustments, and lubrication. Fluid Specifications Engine Oil: Specific SAE grades and API classifications for engine oil are provided. Gearbox Oil: Recommended lubricant types and viscosities for the gearbox. Brake Fluid: Specifications for brake fluid type and maintenance procedures are included. Known Issues Common Wear Items: Manual provides guidance on inspection and replacement of common wear items like brake shoes, clutch plates, cables, and suspension components. Tune Up Procedures Carburettor Tuning: Instructions for adjusting and synchronizing carburettors for optimal performance. Electrical Maintenance Charging System Checks: Procedures for checking and servicing the dynamo/alternator and electrical circuits. 📚 Vehicle History Brand Heritage Manufacturer: Associated Motorcycles (AMC) producing AJS and Matchless brands. Model Evolution Era Focus: Covers a significant period of development for both lightweight and heavyweight British motorcycles from AJS and Matchless. Production Production Period: 1957-1966 🏆 Awards & Recognition Recognitions Industry Standard: Recognized as an original workshop manual used by professional technicians.