Harley Davidson Duo Glide 1958-1959 Repair Service
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Duo Glide Year: 1958-1959 👋 Introduction Market Position Target Audience: Professional motorcycle technicians, experienced DIY enthusiasts, and owners seeking in-depth knowledge for their vintage Harley-Davidson Duo Glide. Historical Significance: The Duo Glide was Harley-Davidson's premier large touring motorcycle, offering comfort and capability for long-distance riding, setting the stage for future Electra Glide models. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information, often superior to or supplementing original manuals, with the convenience of instant digital access. Key Features Content Advantage: Equips users with the same knowledge as factory-trained technicians, enabling informed decision-making for maintenance and repairs. Accessibility: Instant download allows for immediate access to critical repair information, crucial for timely servicing. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual / Workshop Manual Language: English Format: PDF (Downloadable) File Specifications: Full Printable, Zoomable Delivery Method: Instant Download Required Software: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine overhaul, carburetor tuning, ignition system diagnosis, exhaust system repair, clutch operation, transmission servicing (if applicable to specific Duo Glide variants of these years). Chassis And Suspension: Front fork (hydra-glide) maintenance and repair, rear suspension systems, frame inspection and repair, wheel and tire servicing, brake system overhaul (drum brakes), steering head bearing adjustment. Electrical System: Lighting circuits, battery maintenance and charging system diagnosis, generator or alternator (depending on specific year variant) testing, wiring diagrams, ignition switch and controls. Bodywork And Trim: Fender removal and installation, fuel tank servicing, seat assembly, handlebar and control adjustments, chrome and trim component care and repair. Fuel System: Fuel tank servicing, fuel line inspection, carburetor cleaning, adjustment, and rebuilding. Exhaust System: Muffler and pipe inspection, clamp tightening, and potential replacement procedures. Brakes: Drum brake service, adjustment, and component replacement (shoes, springs, actuating mechanisms). Frame And Body: Frame inspection for cracks or damage, mounting hardware checks, fairing/tank mounting if applicable. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, fluid level checks and replacements, filter changes, general upkeep procedures. Repair And Rebuild: Step-by-step disassembly, cleaning, inspection, reassembly, and adjustment of all major mechanical and electrical components. Troubleshooting: Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical noises. Technical Specifications: Critical torque values, clearances, timing settings, fluid capacities, electrical specifications, and dimensional data. Assembly And Disassembly: Detailed instructions for taking apart and putting back together all major components and sub-assemblies. Cleaning And Reinstalling: Guidelines for proper cleaning of parts and correct reinstallation methods. Torque Specifications: Essential torque values for critical fasteners, bolts, and nuts. Illustrations And Diagrams: Includes diagrams, schematics, and photographs to aid in understanding procedures and component identification. Technical Depth Depth Of Coverage: Comprehensive, covering basic to advanced repair and maintenance for professional technicians and skilled DIY mechanics. Diagnostic Level: Advanced diagnostics, including circuit tracing and component testing. Rebuild Level: Full engine and transmission rebuild instructions provided. 📊 Manual Specifications File Format File Type: PDF Print Quality: Full Printable Interactivity: Zoom IN/OUT capability for detailed viewing Searchability: PDF format usually allows for text search, enhancing usability. Binding Type Binding Style: N/A (Digital Download) Physical Form: Digital File ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled V-twin OHV (Panhead engine variants predominantly) Displacement Cu In: 69.7 (approximate for common 74ci variants) Bore X Stroke: 3.4375 in. x 4.125 in. (approximate for 74ci) Engine Configuration: V-twin, 45-degree cylinder angle Engine Designation: Panhead (PL), often referred to as EL (61ci) or FL (74ci) variants depending on displacement. Performance Horsepower Hp: Varies by specific engine tuning, typically in the range of 50-60 HP for stock configurations of this era. Torque Lb Ft: Varies, but known for strong low-end torque characteristic of Harley-Davidson. Fuel System Carburetor: Typically single Linkert carburetor (e.g., M-series) or later models may feature early Keihin or S&S alternatives in custom builds. Manual will detail correct setup. Fuel Type: Lead-free gasoline, octane rating specified in manual. Engine Features Valve Train: Overhead Valves (OHV), pushrod operated. Cooling System: Air-cooled 🔧 Transmission Standard Type: 4-speed constant mesh manual transmission Clutch Type: Wet multi-plate clutch Features Shift Mechanism: Foot shift lever, potentially with toe-shifter option. Transmission Fluid: Specific SAE viscosity grade specified by Harley-Davidson for this period. 📐 Dimensions Exterior Wheelbase: Approximately 61.5 inches (1562 mm), subject to minor variations. Weights Dry Weight: Approximately 500-550 lbs (227-250 kg), depending on specific configuration and accessories. 💡 Technology Features Infotainment Audio System: N/A (This era of motorcycle predates integrated infotainment systems). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000 to 2,000 miles, or as specified for the particular oil used. Manual will provide precise recommendations. Spark Plug Replacement: Intervals will vary, but typically checked at oil changes and replaced based on condition or mileage. Fluid Specifications Engine Oil Type: Specific Harley-Davidson recommended viscosity grade and type (e.g., straight weight or multi-viscosity)...
Professional motorcycle technicians, experienced DIY enthusiasts, and owners seeking in-depth knowledge for their vintage Harley-Davidson Duo Glide.
Historical Significance:
The Duo Glide was Harley-Davidson's premier large touring motorcycle, offering comfort and capability for long-distance riding, setting the stage for future Electra Glide models.
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance information, often superior to or supplementing original manuals, with the convenience of instant digital access.
Key Features
Content Advantage:
Equips users with the same knowledge as factory-trained technicians, enabling informed decision-making for maintenance and repairs.
Accessibility:
Instant download allows for immediate access to critical repair information, crucial for timely servicing.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual / Workshop Manual
Language:
English
Format:
PDF (Downloadable)
File Specifications:
Full Printable, Zoomable
Delivery Method:
Instant Download
Required Software:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Engine overhaul, carburetor tuning, ignition system diagnosis, exhaust system repair, clutch operation, transmission servicing (if applicable to specific Duo Glide variants of these years).
Chassis And Suspension:
Front fork (hydra-glide) maintenance and repair, rear suspension systems, frame inspection and repair, wheel and tire servicing, brake system overhaul (drum brakes), steering head bearing adjustment.
Electrical System:
Lighting circuits, battery maintenance and charging system diagnosis, generator or alternator (depending on specific year variant) testing, wiring diagrams, ignition switch and controls.
Bodywork And Trim:
Fender removal and installation, fuel tank servicing, seat assembly, handlebar and control adjustments, chrome and trim component care and repair.
Fuel System:
Fuel tank servicing, fuel line inspection, carburetor cleaning, adjustment, and rebuilding.
Exhaust System:
Muffler and pipe inspection, clamp tightening, and potential replacement procedures.
Brakes:
Drum brake service, adjustment, and component replacement (shoes, springs, actuating mechanisms).
Frame And Body:
Frame inspection for cracks or damage, mounting hardware checks, fairing/tank mounting if applicable.
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication points, fluid level checks and replacements, filter changes, general upkeep procedures.
Repair And Rebuild:
Step-by-step disassembly, cleaning, inspection, reassembly, and adjustment of all major mechanical and electrical components.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical noises.
Panhead (PL), often referred to as EL (61ci) or FL (74ci) variants depending on displacement.
Performance
Horsepower Hp:
Varies by specific engine tuning, typically in the range of 50-60 HP for stock configurations of this era.
Torque Lb Ft:
Varies, but known for strong low-end torque characteristic of Harley-Davidson.
Fuel System
Carburetor:
Typically single Linkert carburetor (e.g., M-series) or later models may feature early Keihin or S&S alternatives in custom builds. Manual will detail correct setup.
Fuel Type:
Lead-free gasoline, octane rating specified in manual.
Engine Features
Valve Train:
Overhead Valves (OHV), pushrod operated.
Cooling System:
Air-cooled
🔧 Transmission
Standard
Type:
4-speed constant mesh manual transmission
Clutch Type:
Wet multi-plate clutch
Features
Shift Mechanism:
Foot shift lever, potentially with toe-shifter option.
Transmission Fluid:
Specific SAE viscosity grade specified by Harley-Davidson for this period.
📐 Dimensions
Exterior
Wheelbase:
Approximately 61.5 inches (1562 mm), subject to minor variations.
Weights
Dry Weight:
Approximately 500-550 lbs (227-250 kg), depending on specific configuration and accessories.
💡 Technology Features
Infotainment
Audio System:
N/A (This era of motorcycle predates integrated infotainment systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000 to 2,000 miles, or as specified for the particular oil used. Manual will provide precise recommendations.
Spark Plug Replacement:
Intervals will vary, but typically checked at oil changes and replaced based on condition or mileage.
Fluid Specifications
Engine Oil Type:
Specific Harley-Davidson recommended viscosity grade and type (e.g., straight weight or multi-viscosity) for air-cooled V-twins of this era.
Transmission Fluid Type:
Specific SAE grade for gearboxes, critical for smooth shifting and longevity.
Fork Oil Type:
Specific weight and type of hydraulic fluid for the front fork damping.
Final Drive Fluid:
Specific lubricant for the primary drive and transmission, if integrated or a separate gearbox.
Known Issues
Carburetor Tuning Sensitivity:
Linkert carburetors can be sensitive to adjustment and require precise tuning for optimal performance. Manual provides guidance.
Ignition Timing:
Correct ignition timing is crucial for engine performance and longevity; manual details the procedure.
Common Checks
Tire Pressure:
Proper tire inflation is vital for handling and safety; specifications will be in the manual.
Common Issues
Electrical Charging:
Early charging systems can require attention; manual will guide diagnosis.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson has a long and storied history of producing iconic motorcycles, with the Duo Glide representing a significant evolutionary step in their larger touring motorcycles.
Model Evolution
Duo Glide Introduction:
The Duo Glide name specifically refers to models equipped with both front and rear suspension (Hydra-Glide front fork and Swingarm rear suspension), succeeding the earlier rigid or springer front-end models. This marked a major comfort improvement.
Predecessor:
Hydra-Glide (1949-1957)
Successor:
Electra Glide (introduced 1965)
Production
Production Period:
1958-1959 represents a specific era of the Duo Glide, leading into the Electra Glide models.
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