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1975-1979 Club Car Caroche Electric Golf Car Repair Manual

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$134.00
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$134.00
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Basic Information Identification Make: Club Car Model: Caroche Electric Golf Car Model Variant: Electric Production Years Covered: 1975, 1976, 1977, 1978, 1979 Codes Vin Code System: Not Applicable (Golf Cars...
Distributeur:
UGS: 149945
1975-1979 Club Car Caroche Electric Golf Car Repair Manual
Basic Information
Identification
Make: Club Car
Model: Caroche Electric Golf Car
Model Variant: Electric
Production Years Covered: 1975, 1976, 1977, 1978, 1979
Codes
Vin Code System: Not Applicable (Golf Cars typically do not use VINs in the same manner as passenger vehicles)
Introduction
Market Position
Market Position: Niche market for owners and operators of vintage Club Car electric golf cars, focusing on maintenance and repair.
Competitive Analysis
Competitive Analysis: Provides essential documentation for maintaining older, potentially unrepresented models in the classic golf car market. Competitive advantage through digital accessibility and lifetime support.
Key Features
Key Features: Instant download, lifetime protection policy, comprehensive system coverage, focus on practical repair and maintenance for specific model years.
Manual Details
Coverage Areas
Manual Coverage: Comprehensive repair and maintenance procedures for 1975-1979 Club Car Caroche Electric Golf Cars.
Page Count
Page Count: Not Specified (Digital Download - Contents are comprehensive)
Manual Type
Manual Type: Repair Manual / Workshop Manual / Service Manual
Language
Language: English
Format
Format: Electronic Downloadable PDF
Manual Coverage
Systems Covered
Electrical System: Detailed diagnostics, component testing, wiring diagrams, troubleshooting for batteries, motor, controller, charging system, and accessories.
Routine Maintenance: Scheduled checks, cleaning, lubrication, battery care, tire pressure, visual inspections.
Engine Removal And Installation: Procedures for removing and reinstalling the electric motor and associated drive components.
Fuel System: Not Applicable (Electric Vehicle)
Lubrication And Cooling System: Lubrication points, fluid recommendations (where applicable), and basic cooling system principles for electric components.
Transmission Drive Chain Sprockets: Maintenance and adjustment of the drive chain, sprocket inspection, and bearing lubrication.
Steering System: Steering linkage adjustments, tie rod maintenance, wheel alignment checks, and component inspection.
Shocks Suspension: Inspection and replacement of shock absorbers and suspension components.
Body Work: Minor body repairs, panel adjustments, seat upholstery, and accessory installation.
Intake Exhaust: Not Applicable (Electric Vehicle)
Advanced Troubleshooting: In-depth diagnostic strategies for electrical issues, performance problems, and component failures.
Procedures Included
Diagnostic Procedures: Step-by-step guides for diagnosing common electrical and mechanical faults.
Repair Procedures: Detailed instructions for replacing or repairing various components, from minor adjustments to major overhauls.
Adjustment Procedures: Instructions for adjusting brakes, steering, drive chain tension, and electrical connections.
Installation Procedures: Guidance on installing new or replacement parts and accessories.
Testing And Calibration: Procedures for testing electrical components and verifying system operation.
Technical Depth
Depth Of Coverage: Comprehensive, covering both basic user maintenance and advanced technician-level repairs.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: Designed for digital viewing and printing. Clarity suitable for technical diagrams and text.
Binding Type
Binding Type: Not Applicable (Digital Download)
Paper Type
Paper Type: Not Applicable (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Electric Motor
Motor Manufacturer: Various (OEM specific, documentation will detail common types)
Performance
Typical Power Output: Varies by model and year; typically in the range of 3-5 HP continuous
Battery System: 6-volt or 8-volt deep cycle lead-acid batteries, typically configured in series for 36V or 48V systems.
Fuel System
Fuel Type: Electricity
Charging System: On-board charger, compatible with standard AC outlets (specific voltage/amperage requirements detailed in manual).
Transmission
Standard
Transmission Type: Direct Drive / Gear Reduction
Drive Mechanism: Drive shaft connected to rear axle, often via a differential or transaxle with a chain or belt reduction.
Features
Clutch System: No clutch; forward/reverse selector engages motor direction.
Lubrication: Gear oil for transaxle/differential. Specific type and capacity detailed in manual.
Dimensions
Exterior
Typical Length: Approx. 7.5 - 8.5 feet (2.3 - 2.6 meters)
Typical Width: Approx. 3.5 - 4 feet (1.1 - 1.2 meters)
Typical Height: Approx. 4 - 5 feet (1.2 - 1.5 meters) to top of roof/windshield frame
Weights
Curb Weight: Approx. 500 - 700 lbs (227 - 318 kg), including batteries
Payload Capacity: Typically 400 - 600 lbs (181 - 272 kg), for passengers and accessories.
Safety Features
Ratings
Safety Standards: No formal crash ratings typically applied to golf cars; focus is on operational safety features and design.
Active Features
Braking System: Mechanical drum brakes, often with a parking brake function.
Throttle Control: Foot pedal accelerator.
Passive Features
Frame Construction: Steel frame chassis for structural integrity.
Seating: Bench seating for 2-4 passengers, often with basic seat belts (optional/model dependent).
Technology Features
Infotainment
Infotainment Features: Basic; may include optional radio or 12V accessory outlet.
Driver Assistance
Driver Assistance Features: None (Standard for the era and vehicle type).
Connectivity
Connectivity Features: None.
Maintenance
Service Intervals
Battery Maintenance: Regular cleaning of terminals, checking water levels (if applicable), and ensuring secure connections. Daily to weekly checks recommended.
Drive Chain Lubrication: Every 50-100 operating hours or monthly, whichever comes first. Specific lubricant type provided in manual.
Brake Adjustment: As needed, typically every 6-12 months or if pedal feel changes.
Tire Pressure: Check weekly and before each use. Recommended pressure specified on tire sidewall and in manual.
Fluid Specifications
Differential Gear Oil: Manual will specify SAE viscosity grade (e.g., SAE 80W-90) and API service classification (e.g., GL-5).
Known Issues
Common Issues: Battery degradation, worn drive belts/chains, electrical contact corrosion, brake shoe wear, loose steering components.
Troubleshooting Common Faults: Loss of power, intermittent operation, clicking noises, failure to move in one direction.
Vehicle History
Brand Heritage
Brand Heritage: Club Car has a long history in the golf car industry, known for its durable and reliable vehicles.
Model Evolution
Model Evolution Context: The Caroche model represents an era of Club Car's development, focusing on electric propulsion for golf courses and early recreational utility.
Production
Manufacturing Location: Likely USA, consistent with Club Car's primary manufacturing base.
Awards & Recognition
Recognitions
Industry Recognition: Club Car vehicles from this era are recognized for their robust build quality and longevity in the golf industry.
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