Manual Coverage
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Systems Covered
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Electrical System:
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Detailed diagnostics, component testing, wiring diagrams, troubleshooting for batteries, motor, controller, charging system, and accessories.
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Routine Maintenance:
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Scheduled checks, cleaning, lubrication, battery care, tire pressure, visual inspections.
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Engine Removal And Installation:
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Procedures for removing and reinstalling the electric motor and associated drive components.
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Fuel System:
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Not Applicable (Electric Vehicle)
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Lubrication And Cooling System:
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Lubrication points, fluid recommendations (where applicable), and basic cooling system principles for electric components.
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Transmission Drive Chain Sprockets:
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Maintenance and adjustment of the drive chain, sprocket inspection, and bearing lubrication.
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Steering System:
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Steering linkage adjustments, tie rod maintenance, wheel alignment checks, and component inspection.
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Shocks Suspension:
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Inspection and replacement of shock absorbers and suspension components.
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Body Work:
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Minor body repairs, panel adjustments, seat upholstery, and accessory installation.
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Intake Exhaust:
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Not Applicable (Electric Vehicle)
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Advanced Troubleshooting:
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In-depth diagnostic strategies for electrical issues, performance problems, and component failures.
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Procedures Included
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Diagnostic Procedures:
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Step-by-step guides for diagnosing common electrical and mechanical faults.
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Repair Procedures:
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Detailed instructions for replacing or repairing various components, from minor adjustments to major overhauls.
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Adjustment Procedures:
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Instructions for adjusting brakes, steering, drive chain tension, and electrical connections.
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Installation Procedures:
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Guidance on installing new or replacement parts and accessories.
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Testing And Calibration:
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Procedures for testing electrical components and verifying system operation.
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Technical Depth
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Depth Of Coverage:
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Comprehensive, covering both basic user maintenance and advanced technician-level repairs.
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Maintenance
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Service Intervals
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Battery Maintenance:
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Regular cleaning of terminals, checking water levels (if applicable), and ensuring secure connections. Daily to weekly checks recommended.
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Drive Chain Lubrication:
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Every 50-100 operating hours or monthly, whichever comes first. Specific lubricant type provided in manual.
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Brake Adjustment:
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As needed, typically every 6-12 months or if pedal feel changes.
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Tire Pressure:
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Check weekly and before each use. Recommended pressure specified on tire sidewall and in manual.
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Fluid Specifications
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Differential Gear Oil:
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Manual will specify SAE viscosity grade (e.g., SAE 80W-90) and API service classification (e.g., GL-5).
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Known Issues
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Common Issues:
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Battery degradation, worn drive belts/chains, electrical contact corrosion, brake shoe wear, loose steering components.
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Troubleshooting Common Faults:
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Loss of power, intermittent operation, clicking noises, failure to move in one direction.
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