1975 to 1983 Saab 99 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Saab Model: 99 Applicable Years: 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983 👋 Introduction Market Position Target Audience: Do-It-Yourselfers (DIY) and professional mechanics. Competitive Analysis Value Proposition: Offers significant cost savings on service, repair, and maintenance by empowering owners with detailed instructions. Key Features Delivery Method: Instant download, eliminating shipping costs and wait times. Content Highlight: Considered the 'Most Practical Service Repair Manual ever compiled'. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Page Count: Varies based on specific edition, typically extensive for a workshop manual covering multiple years. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, overhaul), fuel system (carburetor, injection), ignition system, cooling system, lubrication system, exhaust system. Transmission Systems: Manual transmission, automatic transmission (if applicable to model year range), clutch system, driveline, axles. Suspension Steering: Front suspension, rear suspension, steering system (rack and pinion, power steering), wheel alignment. Brake Systems: Front brakes (disc), rear brakes (disc or drum), parking brake, brake fluid, hydraulic system. Electrical Systems: Battery, charging system (alternator), starting system, lighting system, ignition system, instrumentation, wiring diagrams, fuses, relays, electronic control units (ECUs) for later models. Body Chassis: Body structure, doors, hood, trunk, windows, interior trim, chassis components, corrosion protection. Heating Ventilation Air Conditioning: HVAC system operation, components, and repair (if equipped). Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, lubrication, tire rotation. Engine Repair: Engine overhaul, cylinder head service, piston and ring replacement, crankshaft and bearing service, valve adjustment. Transmission Repair: Transmission overhaul, clutch replacement, synchronizer repair, gear set replacement. Brake System Repair: Brake pad/shoe replacement, brake caliper/cylinder service, brake line replacement, bleeding procedures. Electrical Troubleshooting: Diagnostic procedures, component testing, wiring harness repair, fault code interpretation (if applicable). Suspension Steering Repair: Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering pump repair. Bodywork Repair: Panel repair, dent removal, rust treatment, glass replacement, weatherstripping replacement. Technical Depth Diagnostic Capabilities: Comprehensive troubleshooting guides, symptom-based diagnostics, component testing procedures. Rebuild Procedures: Detailed step-by-step instructions for complete engine and transmission rebuilds. Special Tools: Identification and usage instructions for specialized tools required for specific repairs. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages printable Binding Type Binding: Digital download (no physical binding) Paper Type Paper: N/A (Digital) Compatibility Device Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android etc. Requirements Software Requirement: Adobe PDF Reader Quality Diagram Quality: High quality diagrams ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, Boxer 4-cylinder (early models might have used different configurations). Displacement Range: Approximately 1.7L to 2.0L (specific displacement varies by model year and engine variant). Performance Horsepower Range: Typically between 75 hp and 110 hp, depending on engine and carburetion/injection system. Torque Range: Estimated 100-150 lb-ft (specific values vary). Fuel System Fuel Delivery: Carbureted (e.g., Solex, Zenith) and fuel injection (e.g., Bosch L-Jetronic) depending on model year and market. Ignition System Ignition Type: Distributor-based, breakerless ignition systems were introduced. Cooling System Cooling Medium: Water-cooled Lubrication Oil Type Recommendation: Refer to manual for specific API service classification and viscosity grade (e.g., SAE 10W-30, SAE 10W-40). 🔧 Transmission Standard Transmission Type Standard: 4-speed manual transmission, 5-speed manual transmission (later models). Optional Transmission Type Optional: 3-speed automatic transmission (optional on some models). Features Clutch Type: Dry, single-plate clutch. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific GL rating (e.g., GL-4) and viscosity (e.g., SAE 75W-90, SAE 80W-90). Automatic Transmission Fluid: Refer to manual for specific ATF specification (e.g., Dexron II). 📐 Dimensions Exterior Body Styles: 2-door sedan, 4-door sedan, 3-door hatchback. Wheelbase: Approx. 2540 mm (100 inches) Track Width Front: Refer to manual for specific figures. Track Width Rear: Refer to manual for specific figures. Weights Curb Weight: Approx. 1050-1200 kg (2315-2645 lbs), depending on body style and equipment. Gross Vehicle Weight Rating: Refer to vehicle's identification plate and manual. 🛡️ Safety Features Ratings Crash Test History: Limited official crash test data available from this era; SAE 900 series were known for robustness. Active Features Braking System: Front disc brakes standard on most models, rear drums or discs depending on specification. Power assisted brakes often standard. Passive Features Seat Belts: Standard 3-point front seat belts, lap belts in rear. Body Construction: Reinforced safety cage, crumple zones (early implementation). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with cassette player in later models. Factory-fitted or dealer-installed options. Driver Assistance ABS: Anti-lock Braking System (ABS) was not common on early models, may have been an option on later iterations. Connectivity Connectivity Features: Limited to basic vehicle functions; no modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles...
Manual transmission, automatic transmission (if applicable to model year range), clutch system, driveline, axles.
Suspension Steering:
Front suspension, rear suspension, steering system (rack and pinion, power steering), wheel alignment.
Brake Systems:
Front brakes (disc), rear brakes (disc or drum), parking brake, brake fluid, hydraulic system.
Electrical Systems:
Battery, charging system (alternator), starting system, lighting system, ignition system, instrumentation, wiring diagrams, fuses, relays, electronic control units (ECUs) for later models.
3-speed automatic transmission (optional on some models).
Features
Clutch Type:
Dry, single-plate clutch.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific GL rating (e.g., GL-4) and viscosity (e.g., SAE 75W-90, SAE 80W-90).
Automatic Transmission Fluid:
Refer to manual for specific ATF specification (e.g., Dexron II).
📐 Dimensions
Exterior
Body Styles:
2-door sedan, 4-door sedan, 3-door hatchback.
Wheelbase:
Approx. 2540 mm (100 inches)
Track Width Front:
Refer to manual for specific figures.
Track Width Rear:
Refer to manual for specific figures.
Weights
Curb Weight:
Approx. 1050-1200 kg (2315-2645 lbs), depending on body style and equipment.
Gross Vehicle Weight Rating:
Refer to vehicle's identification plate and manual.
🛡️ Safety Features
Ratings
Crash Test History:
Limited official crash test data available from this era; SAE 900 series were known for robustness.
Active Features
Braking System:
Front disc brakes standard on most models, rear drums or discs depending on specification. Power assisted brakes often standard.
Passive Features
Seat Belts:
Standard 3-point front seat belts, lap belts in rear.
Body Construction:
Reinforced safety cage, crumple zones (early implementation).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player in later models. Factory-fitted or dealer-installed options.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not common on early models, may have been an option on later iterations.
Connectivity
Connectivity Features:
Limited to basic vehicle functions; no modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, consult manual for precise recommendations based on driving conditions.
Tune Up Interval:
Refer to manual for spark plug replacement, ignition timing adjustments, and carburetor/injection system checks.
Timing Belt Chain:
Engine timing chain on most models, generally considered maintenance-free unless noise is present.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze (refer to manual for specific mixture ratio and approved types).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement).
Power Steering Fluid:
Refer to manual for specific type, typically ATF or dedicated power steering fluid.
Known Issues
Electrical Gremlins:
Older wiring harnesses can degrade, leading to intermittent electrical faults. Relays and grounds are common points of failure.
Carburetor Issues:
Carburetors can become gummed up or require adjustment, especially with age and fuel degradation. Fuel injection systems may require specialized diagnosis.
Rust And Corrosion:
Common for vehicles of this era, particularly in areas prone to salt use. Body panel rust, especially around wheel arches and sills, is a concern.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, affecting handling and ride quality.
Ignition Switch Housing:
The ignition switch housing is known to fail, causing starting issues.
📚 Vehicle History
Brand Heritage
Saab Philosophy:
Saab was historically known for its aviation roots, emphasizing safety, engineering innovation, and unique design.
Model Evolution
Introduction Of 99:
The Saab 99 was introduced in 1967, with significant updates and facelifts throughout its production life, culminating in the models covered (1975-1983).
Key Innovations:
Features like self-repairing paint, Viggen-inspired aerodynamics (later models), and robust chassis design were hallmarks.
Production
Manufacturing Locations:
Primarily Trollhättan, Sweden, with some assembly in Finland and Belgium.
Production Period:
1967–1984 (with the 900 series succeeding it).
🏆 Awards & Recognition
Recognitions
Safety Reputation:
Saabs generally had a strong reputation for safety and build quality due to their aviation heritage and engineering focus.
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