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Porsche 928 Service & Repair Manual 1978-1994

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🏷️ Basic Information Identification Make: Porsche Model: 928 Production Years Covered: 1978-1994 Body Styles Covered: All styles Codes Chassis Codes: 928, 928S, 928S2, 928S3, 928S4, 928GTS 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer (GT) Historical Significance: Porsche's first V8-powered production car, front-engined, rear-wheel-drive layout, departure from the 911's rear-engine configuration. Competitive Analysis Key Competitors: Ferrari 400/412, Aston Martin V8 Vantage, Jaguar XJ-S, Mercedes-Benz SEC models. Key Features Design Philosophy: Comfortable yet sporty grand touring car, advanced engineering for its era, aerodynamic design. Manual Value Proposition: Provides factory-level detail for enthusiasts and mechanics to maintain and repair this complex and iconic Porsche. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, repair, maintenance, and diagnostics for the Porsche 928. Page Count Total Pages: >2,700 Manual Type Type: Factory Service & Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, assembly, torque specifications, timing, lubrication, cooling system, fuel system, exhaust system, emission control systems. Engine Management Control: Fuel injection systems (CIS, Motronic), ignition systems, sensor diagnostics, ECU information, emissions control. Transmission: Automatic Transaxle (Type 928) and Manual Transaxle (where applicable) diagnosis, repair, fluid specifications, torque converter, valve body, internal components. Drivetrain: Front axle, drive shafts, CV joints, differential case assembly, rear axle hub. Suspension: Front and rear suspension systems, control arms, springs, shock absorbers, bushings, wheel alignment specifications. Brakes: Brake system diagnosis, repair, master cylinder, calipers, pads, rotors, parking brake, ABS system (where applicable). Steering: Power steering system diagnosis, repair, steering column, steering rack, linkage. Electrical System: Complete wiring diagrams, troubleshooting procedures, component testing, charging system, starting system, lighting system, combination meter, audio and visual systems. Body And Chassis: Body repair procedures, doors, windows, glass, sunroof system, interior trim, exterior moldings, bumpers, hood, back door. Climate Control: Air conditioning system diagnosis, repair, refrigerant, blower system, heater core, climate control modules. Safety Systems: Supplemental Restraint System (SRS) - airbags, seat belt warning systems, and related sensors. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake pad replacement, tire rotations, air filter replacement. Repair: Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical component repair, body panel repair and replacement, interior component repair. Diagnostics: Step-by-step troubleshooting for common and uncommon issues, diagnostic codes, electrical circuit testing, mechanical component testing. Disassembly And Assembly: Complete procedures for disassembling and reassembling all major vehicle components, including detailed illustrations. Specifications And Data: Torque specifications, fluid capacities, recommended fluids, clearances, alignment settings, electrical resistance values. Technical Depth Depth: Comprehensive, from basic preventative maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, Mac, Linux Print Quality Printability: All pages are printable without restriction. Image Quality: Detailed illustrations, drawings, and photos included. Binding Type Binding: Digital Download (PDF) Paper Type Physical Format: Not applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V8 Displacement Initial: 4.5 Liters (4474 cc) Displacement Later Models: 4.7L, 5.0L, 5.4L Performance Horsepower Range: Approx. 230 hp to 326 hp (depending on model and market) Torque Range: Approx. 245 lb-ft to 360 lb-ft (depending on model and market) Fuel System Fuel Delivery: Bosch K-Jetronic (CIS) fuel injection, later models with Motronic electronic fuel injection and ignition. Cooling System Cooling Type: Liquid-cooled Engine Management Ignition System: Distributor-based (early), Distributorless (later variants with Motronic). 🔧 Transmission Standard Transmission Type Early: 3-Speed Automatic (Type 928) Optional Transmission Type Manual: 5-Speed Manual (available on select models and markets, often referred to as 'dogleg' on early cars). Features Transaxle Design: Rear-mounted transaxle for weight distribution. Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III or equivalent for later models). Manual Transmission Fluid: Refer to manual for specific gear oil specifications. 📐 Dimensions Exterior Length: Varies by model year, approx. 4500-4700 mm Width: Varies by model year, approx. 1775-1800 mm Height: Varies by model year, approx. 1280-1320 mm Weights Curb Weight: Approx. 1450-1650 kg Wheelbase: Approx. 2400-2430 mm Wheel Bolt Pattern: 5x130 mm Tire Size Example: 225/50VR16 (early), 225/50ZR16 front / 245/45ZR16 rear (S4) 🛡️ Safety Features Ratings Crash Test Data: Specific official crash test ratings for this era are limited, but designed with crumple zones and structural integrity typical of Porsche. Active Features ABS: Anti-lock Braking System (ABS) introduced on later models (S3, S4 onwards). Passive Features Airbags: Driver-side airbag introduced in 1987. Passenger airbag on later models. Seat Belts: Three-point inertia-reel seat belts with pre-tensioners on later models. 💡 Technology Features Infotainment Audio System: Factory radio/cassette player, optional amplifiers, and speaker systems. Driver Assistance Cruise Control: Standard on most models. Instrumentation: Porsche 'flat' instrument panel with comprehensive gauges including oil pressure, oil temperature, voltmeter, and fuel level. 🔧 Maintenance Service Intervals Oil Change Interval:...
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Porsche 928 Service & Repair Manual 1978-1994
🏷️ Basic Information
Identification
Make:
Porsche
Model:
928
Production Years Covered:
1978-1994
Body Styles Covered:
All styles
Codes
Chassis Codes:
928, 928S, 928S2, 928S3, 928S4, 928GTS
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Historical Significance:
Porsche's first V8-powered production car, front-engined, rear-wheel-drive layout, departure from the 911's rear-engine configuration.
Competitive Analysis
Key Competitors:
Ferrari 400/412, Aston Martin V8 Vantage, Jaguar XJ-S, Mercedes-Benz SEC models.
Key Features
Design Philosophy:
Comfortable yet sporty grand touring car, advanced engineering for its era, aerodynamic design.
Manual Value Proposition:
Provides factory-level detail for enthusiasts and mechanics to maintain and repair this complex and iconic Porsche.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, maintenance, and diagnostics for the Porsche 928.
Page Count
Total Pages:
>2,700
Manual Type
Type:
Factory Service & Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, assembly, torque specifications, timing, lubrication, cooling system, fuel system, exhaust system, emission control systems.
Engine Management Control:
Fuel injection systems (CIS, Motronic), ignition systems, sensor diagnostics, ECU information, emissions control.
Transmission:
Automatic Transaxle (Type 928) and Manual Transaxle (where applicable) diagnosis, repair, fluid specifications, torque converter, valve body, internal components.
Drivetrain:
Front axle, drive shafts, CV joints, differential case assembly, rear axle hub.
Suspension:
Front and rear suspension systems, control arms, springs, shock absorbers, bushings, wheel alignment specifications.
Brakes:
Brake system diagnosis, repair, master cylinder, calipers, pads, rotors, parking brake, ABS system (where applicable).
Steering:
Power steering system diagnosis, repair, steering column, steering rack, linkage.
Electrical System:
Complete wiring diagrams, troubleshooting procedures, component testing, charging system, starting system, lighting system, combination meter, audio and visual systems.
Body And Chassis:
Body repair procedures, doors, windows, glass, sunroof system, interior trim, exterior moldings, bumpers, hood, back door.
Climate Control:
Air conditioning system diagnosis, repair, refrigerant, blower system, heater core, climate control modules.
Safety Systems:
Supplemental Restraint System (SRS) - airbags, seat belt warning systems, and related sensors.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake pad replacement, tire rotations, air filter replacement.
Repair:
Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical component repair, body panel repair and replacement, interior component repair.
Diagnostics:
Step-by-step troubleshooting for common and uncommon issues, diagnostic codes, electrical circuit testing, mechanical component testing.
Disassembly And Assembly:
Complete procedures for disassembling and reassembling all major vehicle components, including detailed illustrations.
Specifications And Data:
Torque specifications, fluid capacities, recommended fluids, clearances, alignment settings, electrical resistance values.
Technical Depth
Depth:
Comprehensive, from basic preventative maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, Mac, Linux
Print Quality
Printability:
All pages are printable without restriction.
Image Quality:
Detailed illustrations, drawings, and photos included.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Physical Format:
Not applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8
Displacement Initial:
4.5 Liters (4474 cc)
Displacement Later Models:
4.7L, 5.0L, 5.4L
Performance
Horsepower Range:
Approx. 230 hp to 326 hp (depending on model and market)
Torque Range:
Approx. 245 lb-ft to 360 lb-ft (depending on model and market)
Fuel System
Fuel Delivery:
Bosch K-Jetronic (CIS) fuel injection, later models with Motronic electronic fuel injection and ignition.
Cooling System
Cooling Type:
Liquid-cooled
Engine Management
Ignition System:
Distributor-based (early), Distributorless (later variants with Motronic).
🔧 Transmission
Standard
Transmission Type Early:
3-Speed Automatic (Type 928)
Optional
Transmission Type Manual:
5-Speed Manual (available on select models and markets, often referred to as 'dogleg' on early cars).
Features
Transaxle Design:
Rear-mounted transaxle for weight distribution.
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III or equivalent for later models).
Manual Transmission Fluid:
Refer to manual for specific gear oil specifications.
📐 Dimensions
Exterior
Length:
Varies by model year, approx. 4500-4700 mm
Width:
Varies by model year, approx. 1775-1800 mm
Height:
Varies by model year, approx. 1280-1320 mm
Weights
Curb Weight:
Approx. 1450-1650 kg
Wheelbase:
Approx. 2400-2430 mm
Wheel Bolt Pattern:
5x130 mm
Tire Size Example:
225/50VR16 (early), 225/50ZR16 front / 245/45ZR16 rear (S4)
🛡️ Safety Features
Ratings
Crash Test Data:
Specific official crash test ratings for this era are limited, but designed with crumple zones and structural integrity typical of Porsche.
Active Features
ABS:
Anti-lock Braking System (ABS) introduced on later models (S3, S4 onwards).
Passive Features
Airbags:
Driver-side airbag introduced in 1987. Passenger airbag on later models.
Seat Belts:
Three-point inertia-reel seat belts with pre-tensioners on later models.
💡 Technology Features
Infotainment
Audio System:
Factory radio/cassette player, optional amplifiers, and speaker systems.
Driver Assistance
Cruise Control:
Standard on most models.
Instrumentation:
Porsche 'flat' instrument panel with comprehensive gauges including oil pressure, oil temperature, voltmeter, and fuel level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, check manual for specific mileage/time.
Timing Belt Interval:
Crucial maintenance item. Check manual, but typically around 60,000 miles or 4-5 years due to age-related degradation.
Spark Plug Replacement:
Refer to manual, often around 30,000 miles.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 15W-50 or 20W-50 for older models, consult owners manual/manual for correct grade and API rating).
Coolant:
Porsche specified G48 or equivalent antifreeze (e.g., Zerex G48).
Brake Fluid:
DOT 4 recommended.
Known Issues
Common Problems:
Timing belt failure (catastrophic engine damage), radiator leaks, fuel distributor issues (CIS), electrical gremlins, suspension bushing wear, AC system issues, clutch slave cylinder leaks.
Typical Repairs Covered:
Complete rebuilds of engine, transmission, cooling system overhaul, fuel system repair (CIS adjustments and rebuilds), electrical system troubleshooting and component replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Porsche AG
Brand Focus:
Performance sports cars, luxury grand tourers.
Model Evolution
Introduction:
Introduced in 1977 as a 1978 model year vehicle, designed to be a more comfortable and modern GT than the 911, and to replace the 924.
Key Variants:
928 (1978-1982), 928 S (1980-1982), 928 S2 (1983-1984), 928 S3 (1984-1986 - US market only with 4.7L), 928 S4 (1987-1991), 928 GTS (1992-1994).
Production
Production Period:
1978-1995 (last sold as a 1995 model in some markets)
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Automotive Excellence:
Car and Driver's Ten Best list in 1983 and 1984.
Design Awards:
Awarded the title of 'Most Aerodynamic Series Production Car' in the world upon its introduction.
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