🏷️ Basic Information Identification Make: Harley-Davidson Model: CLE/TLE Sidecar Model Variant: CLE (Custom Lightweight Engine) / TLE (Touring Lightweight Engine) Year Start: 1979 Year End: 1984 👋 Introduction Market Position Positioning: A vital resource for owners and mechanics maintaining classic Harley-Davidson motorcycles equipped with sidecar units from the late 1970s and early 1980s. Competitive Analysis Value Proposition: Offers in-depth factory information, often unavailable in aftermarket guides, providing cost-effective solutions for maintaining and repairing these specialized vehicles. Key Features Core Benefit: Enables users to perform detailed maintenance and repairs themselves, reducing reliance on specialized shops and preserving the originality of the motorcycle. Documentation Standard: Based on factory specifications, ensuring accuracy and adherence to Harley-Davidson engineering standards of the period. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive workshop service and repair for Harley-Davidson CLE/TLE Sidecar models. Page Count Estimated Page Count: Refer to specific product listing for exact page count; factory manuals of this era are typically extensive. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, inspection, assembly, timing, lubrication, and cooling systems (where applicable). Transmission: Gearbox operation, maintenance, repair, clutch service, and drivetrain components. Fuel System: Carburetor tuning, fuel lines, fuel pump operation, and fuel tank service. Electrical System: Ignition system diagnostics and repair, lighting circuits, charging system (generator/alternator), battery service, and wiring diagrams. Braking System: Drum and disc brake service, hydraulic systems, brake fluid specifications, and adjustment procedures. Suspension: Front forks, rear shock absorbers, swingarm, and related components maintenance and adjustment. Chassis And Frame: Frame inspection, steering head bearings, wheel bearings, and general chassis component service. Sidecar Integration: Specific mounting, alignment, and maintenance procedures for the sidecar unit. Procedures Included Maintenance: Regular scheduled maintenance, lubrication points, fluid changes, filter replacements, and general upkeep. Troubleshooting: Systematic diagnosis of common problems with detailed fault-finding guides and potential solutions. Repair: Step-by-step instructions for component repair, replacement, and rebuilding of major assemblies. Disassembly Assembly: Complete breakdown and reassembly procedures for all major vehicle systems. Specifications And Tolerances: Detailed technical specifications, torque values, and service tolerances for all components. Technical Depth Depth: Factory-level detail, suitable for both novice DIY mechanics and experienced professional technicians. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely searchable text within the PDF for efficient information retrieval. Print Quality Printability: All pages are printable, allowing for physical reference during work. Illustration Quality: Features hundreds of photos and detailed illustrations guiding repair procedures. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Likely Harley-Davidson Shovelhead or early Evolution (if applicable to TLE variant). Engine Type: Air-cooled, V-twin, 4-stroke OHV. Displacement: Typically 74 cubic inches (1200cc) or 80 cubic inches (1340cc) for Shovelhead era; specific displacement for CLE/TLE variants would require further model identification within this range. Performance Horsepower: Varies by specific engine configuration and year, typically in the range of 50-65 HP. Torque: Varies by specific engine configuration and year, typically in the range of 65-75 lb-ft. Fuel System Carburetor Type: Likely Keihin Butterfly or Linkert carburetors, depending on specific year and engine variant. Fuel Type: Unleaded gasoline, Octane rating specifications will be detailed in the manual. Ignition System Ignition Type: Battery and coil ignition, points or electronic ignition systems depending on the exact year. 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed constant mesh manual transmission. Optional Optional Transmissions: N/A for this era and model; standard configurations were typical. Features Clutch Type: Wet multi-plate clutch, operated hydraulically or by cable. Drive Type: Belt drive to rear wheel (primary drive) and shaft drive to rear wheel (final drive). 📐 Dimensions Exterior Wheelbase: Varies significantly with sidecar configuration; motorcycle wheelbase is typically around 60-63 inches. Weights Dry Weight: Motorcycle typically around 500-600 lbs; sidecar adds significant weight, pushing total to 700+ lbs. Gross Vehicle Weight Rating: Specific GVWR for motorcycle and sidecar combination will be detailed in the manual. 🛡️ Safety Features Ratings Safety Standards: As per automotive and motorcycle safety standards of the late 1970s and early 1980s. No modern crash ratings apply. Active Features Braking System Type: Combination of drum and/or disc brakes, with hydraulic actuation. Passive Features Lighting: Headlight, taillight, brake lights, turn signals, and indicator lights. 💡 Technology Features Infotainment Infotainment System: N/A - Primarily mechanical systems from this era. Driver Assistance Assistance Features: N/A - No electronic driver assistance features were available. Connectivity Connectivity Options: N/A - No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,000-3,000 miles or annually, as specified in the manual. Transmission Fluid Change: Refer to manual for specific intervals and fluid type. Primary Drive Chain Tension: Regular inspection and adjustment required, detailed in the manual. Fluid Specifications Engine Oil Type: Motorcycle-specific...