Chevrolet Light Duty Truck 1979 (Series 10-35) (CHASSIS) Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Light Duty Truck Year: 1979 Series: Series 10-35 Vehicle Type: Chassis Codes Chassis Code: K/C/V-Series (C for 2WD, K for 4WD, V for Van chassis) 👋 Introduction Market Position Era Context: Represents the robust and versatile light-duty truck offerings from Chevrolet during the late 1970s, a period of evolving emissions standards and increasing consumer demand for capability and comfort. Competitive Analysis Competitors: Ford F-Series, Dodge Ram Key Features Versatility: C/K series chassis offered a wide range of configurations for work, recreation, and specialized applications. Durability: Known for rugged construction and reliable powertrains suitable for demanding tasks. 📋 Manual Details Coverage Areas Primary Focus: Chassis Service and Repair Included Series: Series 10, Series 15, Series 20, Series 25, Series 30, Series 35 Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive factory service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF Print Quality: Full Printable Zoom Functionality: Yes (Zoom In/Out) Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: V8 (305, 350, 454 cid), Inline-6 (250, 292 cid), V6 (3.8L, 4.3L Diesel) - Overhaul, troubleshooting, specifications Fuel System: Carburetor (Rochester Quadrajet, Carter ThermoQuad, etc.), Fuel pumps, Lines, Tank - Diagnosis and repair Cooling System: Radiator, Fan, Water Pump, Thermostat, Hoses - Maintenance and repair Exhaust System: Manifolds, Pipes, Mufflers, Catalytic Converters (if applicable) - Inspection and replacement Ignition System: Distributor, Spark Plugs, Ignition Wires, Coils, Electronic Spark Control (ESC) - Testing and adjustment Transmission Manual: Muncie SM465, Saginaw 4-speed - Overhaul, clutch, linkage Transmission Automatic: Turbo Hydramatic TH350, TH400, TH700R4 - Overhaul, fluid, diagnosis Drivetrain: Driveshafts, U-joints, Universal joints, Differentials (open, limited-slip), Rear Axles - Service and repair Steering System: Power Steering Pump, Steering Gear, Tie Rods, Ball Joints - Diagnosis, overhaul, and alignment specifications Suspension Front: Coil springs, Control Arms, Shock Absorbers, Ball Joints, Bushings - Alignment, repair, and specifications Suspension Rear: Leaf Springs, Shock Absorbers, Spring Shackles - Inspection and replacement Brakes Front: Disc Brakes (calipers, rotors, pads), Brake Lines, Master Cylinder - Service and repair Brakes Rear: Drum Brakes (shoes, drums, wheel cylinders), Parking Brake - Adjustment and repair Electrical System: Wiring Diagrams, Fuses, Relays, Lighting, Starting System, Charging System (Alternator, Battery) - Troubleshooting and repair Chassis Body: Frame, Cab Mounting, Bed Mounting, Bumpers - Inspection and repair procedures HVAC System: Heater core, A/C components (if equipped), Ducts - Diagnosis and repair (chassis specific aspects) Procedures Included Maintenance: Lubrication, Fluid Changes, Filter Replacements, Tune-up procedures Troubleshooting: Systematic diagnostic procedures for common and uncommon faults Repair: Step-by-step instructions for component removal, installation, and adjustment Overhaul: Detailed procedures for complete engine, transmission, and axle rebuilds Specifications: Torque values, clearances, fluid capacities, timing settings, alignment data Technical Depth Depth: Comprehensive - Covers basic maintenance to major overhaul and diagnostics. Diagrams Illustrations: High-quality diagrams, exploded views, and detailed illustrations. Ease Of Use: Written for both DIY enthusiasts and experienced mechanics. 📊 Manual Specifications File Format File Type: PDF Print Quality Pages: Full Printable Binding Type Binding: Digital (N/A for PDF) Paper Type Paper Type: Digital (N/A for PDF) ⚙️ Engine Specifications Primary Engine Inline 6: 250 cu in (4.1L), 292 cu in (4.8L) - 1-barrel carburetor, known for torque and durability. V6: 3.8L (229 cu in) V6, 4.3L (262 cu in) V6 Diesel (GM 6.2L precursor, though less common in 1979 light duty C/K) - Carbureted gasoline variants offered balance of power and economy. V8 Small Block: 305 cu in (5.0L), 350 cu in (5.7L) - 2-barrel or 4-barrel carburetor options, providing a good blend of performance and towing capability. V8 Big Block: 454 cu in (7.4L) - Primarily for heavy-duty applications (Series 25-35), 4-barrel carburetor, high torque output. Performance Horsepower Range: Approximately 100-170 HP (varies significantly by engine and emissions controls) Torque Range: Approximately 170-290 lb-ft (varies significantly by engine) Fuel System Carburetion: Rochester Quadrajet, Carter Thermo-Quad, Rochester 2G/2GV Emission Controls: Catalytic Converter (Federal and California models), EGR (Exhaust Gas Recirculation), Air Injection Reactor (AIR) System, Positive Crankcase Ventilation (PCV) 🔧 Transmission Standard Manual Gearbox: Muncie SM465 4-speed manual, Saginaw 3-speed manual (less common on heavier duty models). Optional Automatic Gearbox: Turbo Hydramatic TH350 (3-speed), TH400 (3-speed, often for heavier duty), TH700R4 (4-speed overdrive, introduced late in the decade or early 80s for this platform). Features Transfer Case: NP203 (full-time 4WD with differential lock), NP205 (part-time 4WD, robust). Fluid Specifications Manual Transmission Fluid: GL-4 Gear Lube (e.g., SAE 80W-90 or SAE 50W) Automatic Transmission Fluid: Dexron II Automatic Transmission Fluid (ATF) Transfer Case Fluid: GL-4 Gear Lube (e.g., SAE 80W-90 for NP205), ATF (for NP203) 📐 Dimensions Exterior Wheelbase Options: Various wheelbases depending on chassis series and configuration (e.g., Fleetside, Stepside beds, chassis cab). Weights Gvwr...
K/C/V-Series (C for 2WD, K for 4WD, V for Van chassis)
👋 Introduction
Market Position
Era Context:
Represents the robust and versatile light-duty truck offerings from Chevrolet during the late 1970s, a period of evolving emissions standards and increasing consumer demand for capability and comfort.
Competitive Analysis
Competitors:
Ford F-Series, Dodge Ram
Key Features
Versatility:
C/K series chassis offered a wide range of configurations for work, recreation, and specialized applications.
Durability:
Known for rugged construction and reliable powertrains suitable for demanding tasks.
📋 Manual Details
Coverage Areas
Primary Focus:
Chassis Service and Repair
Included Series:
Series 10, Series 15, Series 20, Series 25, Series 30, Series 35
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive factory service manuals of this era)
Systematic diagnostic procedures for common and uncommon faults
Repair:
Step-by-step instructions for component removal, installation, and adjustment
Overhaul:
Detailed procedures for complete engine, transmission, and axle rebuilds
Specifications:
Torque values, clearances, fluid capacities, timing settings, alignment data
Technical Depth
Depth:
Comprehensive - Covers basic maintenance to major overhaul and diagnostics.
Diagrams Illustrations:
High-quality diagrams, exploded views, and detailed illustrations.
Ease Of Use:
Written for both DIY enthusiasts and experienced mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Pages:
Full Printable
Binding Type
Binding:
Digital (N/A for PDF)
Paper Type
Paper Type:
Digital (N/A for PDF)
⚙️ Engine Specifications
Primary Engine
Inline 6:
250 cu in (4.1L), 292 cu in (4.8L) - 1-barrel carburetor, known for torque and durability.
V6:
3.8L (229 cu in) V6, 4.3L (262 cu in) V6 Diesel (GM 6.2L precursor, though less common in 1979 light duty C/K) - Carbureted gasoline variants offered balance of power and economy.
V8 Small Block:
305 cu in (5.0L), 350 cu in (5.7L) - 2-barrel or 4-barrel carburetor options, providing a good blend of performance and towing capability.
V8 Big Block:
454 cu in (7.4L) - Primarily for heavy-duty applications (Series 25-35), 4-barrel carburetor, high torque output.
Performance
Horsepower Range:
Approximately 100-170 HP (varies significantly by engine and emissions controls)
Torque Range:
Approximately 170-290 lb-ft (varies significantly by engine)
Fuel System
Carburetion:
Rochester Quadrajet, Carter Thermo-Quad, Rochester 2G/2GV
Emission Controls:
Catalytic Converter (Federal and California models), EGR (Exhaust Gas Recirculation), Air Injection Reactor (AIR) System, Positive Crankcase Ventilation (PCV)
🔧 Transmission
Standard
Manual Gearbox:
Muncie SM465 4-speed manual, Saginaw 3-speed manual (less common on heavier duty models).
Optional
Automatic Gearbox:
Turbo Hydramatic TH350 (3-speed), TH400 (3-speed, often for heavier duty), TH700R4 (4-speed overdrive, introduced late in the decade or early 80s for this platform).
Features
Transfer Case:
NP203 (full-time 4WD with differential lock), NP205 (part-time 4WD, robust).
Dexron II ATF or specific GM power steering fluid.
Known Issues
Carburetor Issues:
Rochester Quadrajet and Carter Thermo-Quad can be prone to diaphragm leaks, clogged idle circuits, and adjustment drift.
Rear Main Seal:
Common leak point on many V8 engines of this era.
Suspension Bushings:
Rubber bushings in control arms and leaf springs can degrade over time, leading to noise and alignment issues.
Brake Wear:
Drum brake adjustment and shoe wear are typical maintenance items. Disc brake pads and rotors require regular inspection.
Electrical Corrosion:
Grounding points and electrical connectors can corrode, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Chevrolet Truck Legacy:
Chevrolet has a long and storied history in the truck market, dating back to the early 20th century, known for building durable and capable vehicles.
Model Evolution
Third Generation C K:
The 1973-1987 C/K generation, also known as the 'Rounded Line' or 'Square Body' era, represented a significant redesign focusing on improved aerodynamics, comfort, and payload capacity.
Production
Manufacturing Locations:
Various GM assembly plants across North America.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 1979 model year are not prominently documented, the C/K platform consistently received accolades for its utility and durability in various automotive publications of the era.
Ratings
Consumer Satisfaction:
Known for strong owner loyalty and perceived reliability, contributing to its long production run.
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