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BM 518 E28 Service Repair Workshop Manual 1981-1985

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E28 Product Name: BM 518 E28 Service Repair Workshop Manual 1981-1985 Generation Generation: First Generation E28 Codes Engine Codes Covered: M10B18 (specific variant likely covered) 👋 Introduction Market Position Market Position: Targeting BMW E28 enthusiasts and DIY mechanics seeking high-quality, complete documentation for their classic vehicle. Competitive Analysis Competitive Analysis: Positions itself as superior to 'cheap, incomplete, inferior manuals' often found online, emphasizing completeness and accuracy for the E28 generation. Key Features Key Features: Complete page coverage, high quality, customer satisfaction guarantee, detailed technical information. 📋 Manual Details Coverage Areas Coverage Areas: Full vehicle repair and maintenance Page Count Page Count: Extensive (stated as 'Complete Manual - No Missing Pages') Manual Type Manual Type: Workshop Manual / Service Repair Manual Language Language: Likely English (standard for tradebit listings of this nature) Format Format: Digital (implied by 'tradebit' platform, likely PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, Fuel system, Ignition system, Cooling system, Exhaust system, Transmission (manual and automatic), Drivetrain, Suspension, Steering system, Braking system, Electrical system (including wiring diagrams), Bodywork, HVAC system, Interior components Procedures Included Procedures Included: Routine maintenance, Scheduled servicing, Troubleshooting, Diagnosis, Component removal and installation, Engine overhaul, Transmission repair, Brake system overhaul, Electrical system diagnostics and repair, Suspension and steering component replacement, Body repair procedures, HVAC system servicing Technical Depth Technical Depth: Comprehensive, covering basic maintenance to in-depth repair and rebuilds, including detailed diagrams and specifications. 📊 Manual Specifications File Format File Format: PDF (presumed for digital distribution) Print Quality Print Quality: High-resolution (implied by 'Best Manual Available On Tradebit!') for clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Model: M10B18 (4-cylinder, SOHC) Displacement: 1.8 Liters (1766 cc) Bore X Stroke: 89.0 mm x 71.0 mm Compression Ratio: Approx. 8.3:1 to 9.5:1 (depending on specific variant) Horsepower: Approx. 90 PS (DIN) / 88 hp (SAE) at 5400 rpm Torque: Approx. 140 Nm (103 lb-ft) at 3250 rpm Performance 0-60 Mph: Approx. 12-14 seconds (depending on transmission and final drive) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection (specific to model/market) Fuel Type: Unleaded gasoline (minimum 91 RON / 87 AKI) Engine Cooling Cooling System Type: Pressurized liquid cooling system Engine Identification Engine Block Material: Cast Iron Cylinder Head Material: Aluminum Alloy Valvetrain: SOHC (Single Overhead Camshaft), 8 valves 🔧 Transmission Standard Transmission Type: 4-speed manual (Getrag 245) Optional Transmission Type: 3-speed ZF automatic (e.g., 3HP22) Features Clutch Type: Hydraulically operated single dry plate clutch Fluid Specifications Manual Transmission Fluid: BMW approved ATF or MTF, e.g., Castrol TAF-X (specific grade to be confirmed in manual) Automatic Transmission Fluid: Dexron II or equivalent (specific grade to be confirmed in manual) 📐 Dimensions Exterior Length: Approx. 4620 mm (181.9 in) Width: Approx. 1700 mm (66.9 in) Height: Approx. 1420 mm (55.9 in) Wheelbase: Approx. 2795 mm (110.0 in) Weights Curb Weight: Approx. 1300-1400 kg (2866-3086 lbs) for 518i Gross Vehicle Weight: To be specified in manual Wheels Tires Standard Wheel Size: 14-inch or 15-inch alloy or steel wheels Standard Tire Size: 175/70HR14 or 195/65HR14 (specifics in manual) Bolt Pattern: 5x120 mm Offset: ET12 to ET20 (typical for E28) 🛡️ Safety Features Ratings Crash Test Results: No official US NHTSA or Euro NCAP ratings from this era are readily available in modern databases, but the E28 was known for its robust chassis. Active Features Active Features Available: Anti-lock Braking System (ABS) optional on later models, particularly higher trims. Passive Features Passive Features Standard: Seat belts (front and rear), Crumple zones, Reinforced passenger cell, Energy-absorbing steering column. Optional Safety Features: Front fog lights, Limited-slip differential (for traction). 💡 Technology Features Infotainment Infotainment System: Basic analog radio (AM/FM), cassette player (optional). Later models might have had upgraded Blaupunkt or Alpine units. Driver Assistance Driver Assistance Features: Limited to mechanical aids; ABS was an option on some models. Focus was on driver engagement. Connectivity Connectivity Features: None (no Bluetooth, USB, or Wi-Fi capabilities). Climate Control Climate Control System: Manual or optional automatic climate control (ACC) on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months (check manual for exact BMW recommendations). Major Service Intervals: Spark plugs, timing belts (if applicable, M10 is chain-driven), fluid flushes recommended at ~30,000-60,000 mile intervals (detailed in manual). Fluid Specifications Engine Oil Type: API SF/SG rated, viscosity typically 10W-40 or 20W-50 depending on climate (e.g., Castrol GTX 20W-50 was common). Engine Oil Capacity: Approx. 4.5 liters (4.8 US quarts) with filter change (confirm in manual). Coolant Type: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 3 or DOT 4 brake fluid (confirm in manual). Known Issues Common Issues E28 M10: Fuel distributor leaks...
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Mots clés: 1981 1982 1983 1984 1985 518 Bmw Car E28
BM 518 E28 Service Repair Workshop Manual 1981-1985
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Chassis Code:
E28
Product Name:
BM 518 E28 Service Repair Workshop Manual 1981-1985
Generation
Generation:
First Generation E28
Codes
Engine Codes Covered:
M10B18 (specific variant likely covered)
👋 Introduction
Market Position
Market Position:
Targeting BMW E28 enthusiasts and DIY mechanics seeking high-quality, complete documentation for their classic vehicle.
Competitive Analysis
Competitive Analysis:
Positions itself as superior to 'cheap, incomplete, inferior manuals' often found online, emphasizing completeness and accuracy for the E28 generation.
Key Features
Key Features:
Complete page coverage, high quality, customer satisfaction guarantee, detailed technical information.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full vehicle repair and maintenance
Page Count
Page Count:
Extensive (stated as 'Complete Manual - No Missing Pages')
Manual Type
Manual Type:
Workshop Manual / Service Repair Manual
Language
Language:
Likely English (standard for tradebit listings of this nature)
Format
Format:
Digital (implied by 'tradebit' platform, likely PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, Fuel system, Ignition system, Cooling system, Exhaust system, Transmission (manual and automatic), Drivetrain, Suspension, Steering system, Braking system, Electrical system (including wiring diagrams), Bodywork, HVAC system, Interior components
Procedures Included
Procedures Included:
Routine maintenance, Scheduled servicing, Troubleshooting, Diagnosis, Component removal and installation, Engine overhaul, Transmission repair, Brake system overhaul, Electrical system diagnostics and repair, Suspension and steering component replacement, Body repair procedures, HVAC system servicing
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to in-depth repair and rebuilds, including detailed diagrams and specifications.
📊 Manual Specifications
File Format
File Format:
PDF (presumed for digital distribution)
Print Quality
Print Quality:
High-resolution (implied by 'Best Manual Available On Tradebit!') for clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Model:
M10B18 (4-cylinder, SOHC)
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
89.0 mm x 71.0 mm
Compression Ratio:
Approx. 8.3:1 to 9.5:1 (depending on specific variant)
Horsepower:
Approx. 90 PS (DIN) / 88 hp (SAE) at 5400 rpm
Torque:
Approx. 140 Nm (103 lb-ft) at 3250 rpm
Performance
0-60 Mph:
Approx. 12-14 seconds (depending on transmission and final drive)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection (specific to model/market)
Fuel Type:
Unleaded gasoline (minimum 91 RON / 87 AKI)
Engine Cooling
Cooling System Type:
Pressurized liquid cooling system
Engine Identification
Engine Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
SOHC (Single Overhead Camshaft), 8 valves
🔧 Transmission
Standard
Transmission Type:
4-speed manual (Getrag 245)
Optional
Transmission Type:
3-speed ZF automatic (e.g., 3HP22)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
BMW approved ATF or MTF, e.g., Castrol TAF-X (specific grade to be confirmed in manual)
Automatic Transmission Fluid:
Dexron II or equivalent (specific grade to be confirmed in manual)
📐 Dimensions
Exterior
Length:
Approx. 4620 mm (181.9 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 2795 mm (110.0 in)
Weights
Curb Weight:
Approx. 1300-1400 kg (2866-3086 lbs) for 518i
Gross Vehicle Weight:
To be specified in manual
Wheels Tires
Standard Wheel Size:
14-inch or 15-inch alloy or steel wheels
Standard Tire Size:
175/70HR14 or 195/65HR14 (specifics in manual)
Bolt Pattern:
5x120 mm
Offset:
ET12 to ET20 (typical for E28)
🛡️ Safety Features
Ratings
Crash Test Results:
No official US NHTSA or Euro NCAP ratings from this era are readily available in modern databases, but the E28 was known for its robust chassis.
Active Features
Active Features Available:
Anti-lock Braking System (ABS) optional on later models, particularly higher trims.
Passive Features
Passive Features Standard:
Seat belts (front and rear), Crumple zones, Reinforced passenger cell, Energy-absorbing steering column.
Optional Safety Features:
Front fog lights, Limited-slip differential (for traction).
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio (AM/FM), cassette player (optional). Later models might have had upgraded Blaupunkt or Alpine units.
Driver Assistance
Driver Assistance Features:
Limited to mechanical aids; ABS was an option on some models. Focus was on driver engagement.
Connectivity
Connectivity Features:
None (no Bluetooth, USB, or Wi-Fi capabilities).
Climate Control
Climate Control System:
Manual or optional automatic climate control (ACC) on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months (check manual for exact BMW recommendations).
Major Service Intervals:
Spark plugs, timing belts (if applicable, M10 is chain-driven), fluid flushes recommended at ~30,000-60,000 mile intervals (detailed in manual).
Fluid Specifications
Engine Oil Type:
API SF/SG rated, viscosity typically 10W-40 or 20W-50 depending on climate (e.g., Castrol GTX 20W-50 was common).
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change (confirm in manual).
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm in manual).
Known Issues
Common Issues E28 M10:
Fuel distributor leaks (K-Jetronic), ignition coil failure, coolant leaks (hose deterioration, water pump), rear subframe mounting rust, valve stem seals (oil consumption), rust in common E28 areas (wheel arches, rocker panels, battery tray).
Specific Procedures:
Valve adjustments on M10 engine, troubleshooting L-Jetronic/Motronic fuel injection, cooling system pressure testing.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW, Bayerische Motoren Werke AG, is renowned for its 'Ultimate Driving Machine' ethos, emphasizing performance, luxury, and engineering excellence.
Model Evolution
Model Evolution Context:
The E28 succeeded the E12 and was BMW's second generation of the 5 Series executive sedan. It introduced technological advancements and refined styling.
Production
Production Years:
1981-1988 (for E28 generation)
Production Years Covered By Manual:
1981-1985
Manufacturing Locations:
Germany (primarily Dingolfing)
Model Variants
Model Variants Available:
518, 518i, 520i, 524d, 524td, 525e, 525i, 528i, 535i, M535i, M5 (E28 S38)
🏆 Awards & Recognition
Recognitions
Recognitions Historical:
The E28 generation generally received positive reviews for its handling, build quality, and performance. MotorTrend named the 1983 BMW 528e Car of the Year (though this manual covers the 518).
Ratings
Ratings General:
Consistently praised for its driving dynamics and sporty feel within its class.
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