The Yamaha YTM200EL is an All-Terrain Vehicle (ATV) produced between 1983 and 1986, designed for recreational riders, farmers, and general utility tasks. Known for its user-friendly operation and durable construction, this air-cooled, four-stroke ATV offers accessible power delivery and solid off-road capability. Its robust engineering ensures reliability for various applications, from trail riding to light farm work. The YTM200EL was positioned as a competitive entry in the 200cc utility ATV segment, balancing performance with practicality. This comprehensive workshop service repair manual provides detailed information for the Yamaha YTM200EL model years 1983 through 1986. It covers all essential aspects of maintenance and repair, including in-depth engine overhauls, transmission servicing, electrical system diagnostics, fuel system maintenance, suspension and brake system repairs, and frame and bodywork. The manual includes routine maintenance procedures, troubleshooting guides, component rebuild instructions, and precise torque specifications. This resource is intended to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the YTM200EL, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Yamaha Model: YTM200EL Model Type: All-Terrain Vehicle (ATV) Generation Production Years: 1983-1986 Codes Model Code: YTM200EL 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV during its production era. Target Audience: Recreational riders, farmers, and individuals seeking a reliable, manageable utility ATV. Competitive Analysis Key Competitors: Honda TRX200, Kawasaki Bayou 185/220, Suzuki LT230. Key Features Ease Of Use: Known for its user-friendly operation and accessible power delivery. Durability: Yamaha's reputation for building robust and long-lasting vehicles. Off Road Capability: Designed for trail riding, light farm work, and general utility tasks. 📋 Manual Details Coverage Areas Model Years Covered: 1983, 1984, 1985, 1986 Vehicle Variants Covered: YTM200EL Page Count Estimated Pages: 300+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, diagnosis, tuning, and component specifications. Transmission: Detailed procedures for clutch, gearbox, and final drive maintenance and repair. Electrical System: Wiring diagrams, ignition system, lighting, charging system, and starter motor diagnostics. Fuel System: Carburetor tuning, cleaning, rebuilding, fuel tank, and fuel line service. Suspension: Front and rear suspension fork and shock absorber service, adjustment, and component replacement. Brakes: Drum brake system maintenance, adjustment, and repair procedures. Frame And Body: Frame inspection, plastic body panel removal/installation, and accessory mounting. Wheels And Tires: Tire pressure specifications, wheel bearing service, and rim maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment, and lubrication. Troubleshooting: Systematic diagnostic guides for common problems and fault finding. Component Rebuilds: Detailed instructions for rebuilding the carburetor, engine components, and transmission. Adjustments: Carburetor jetting, ignition timing, brake clearance, and suspension settings. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Factory-level repair and diagnostic procedures, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes, text is typically searchable within the PDF. Print Quality Quality: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding Options: Digital download, printable format. Paper Type Recommended Paper: Standard A4 or Letter size paper for home printing. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC Displacement: 196cc Bore X Stroke: 66.0 mm x 57.0 mm (typical for this class) Cooling System: Air-cooled Compression Ratio: 9.1:1 (estimated) Performance Horsepower: Approx. 13-15 HP (estimated, varies by tuning) Torque: Approx. 11-12 lb-ft (estimated) Fuel System Carburetor Type: Mikuni VM series (e.g., VM26) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 2.6 gallons (9.8 liters) 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter/CVT-like) Gear Selection: Forward, Neutral, Reverse Features Drive System: Shaft drive (2WD) Clutch Type: Wet, multi-plate automatic 📐 Dimensions Exterior Length: Approx. 72.8 inches (1850 mm) Width: Approx. 42.1 inches (1070 mm) Height: Approx. 40.0 inches (1015 mm) Wheelbase: Approx. 47.2 inches (1200 mm) Ground Clearance: Approx. 6.3 inches (160 mm) Weights Dry Weight: Approx. 328 lbs (149 kg) Gross Vehicle Weight Rating Gvwr: Not typically specified for this model, refer to load limits. Towing Capacity: Not specified, designed for utility not towing. 🛡️ Safety Features Ratings Safety Standards: Compliant with applicable US EPA regulations for off-road vehicles. Active Features Braking System: Drum brakes (front and rear). Passive Features Handlebars: Standard ATVs handlebars for steering control. Footrests: Integrated footrests for rider stability. 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer (often optional or integrated), odometer, neutral indicator, oil pressure light, high beam indicator. Driver Assistance Features: None (typical for this era and class of ATV). Connectivity Features: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 12 months, whichever comes first. (Consult manual for exact details). Spark Plug Replacement: Recommended every 5000 km or annually. (Check manual for correct plug type). Air Filter Cleaning: Clean every 500 km, replace as needed. (Use specific foam cleaner). Chain Lubrication: Lubricate every 300...