BMW 325 325e 325es 1985 Full Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: 325, 325e, 325es Year: 1985 Codes Chassis Code: E30 👋 Introduction Market Position Market Segment: Entry-level luxury sport sedan. Competed with Mercedes-Benz 190E, Audi 80/90, and other European and Japanese compact executive cars. Competitive Analysis Key Strengths: Excellent handling and driving dynamics (BMW's hallmark), rear-wheel-drive bias, solid build quality, and refined inline-six engines. Key Features Engine Lineup: Known for its smooth and torquey inline-six engines, particularly the M20 series. Design: Iconic E30 chassis design, considered a classic by many enthusiasts. Driving Experience: Praised for its balanced chassis, responsive steering, and engaging driving feel. 📋 Manual Details Coverage Areas Models Covered: BMW 325, 325e, 325es Model Years Covered: 1985 Page Count Estimated Page Count: Comprehensive (typical for this era's full service manuals, often 500+ pages) Manual Type Type: Full Service Repair Manual Language Language: English Format Format: Likely printed; digital versions (PDF) may exist for this title. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair procedures for all engine components (pistons, rings, bearings, valves, camshafts, crankshaft, etc.). Includes timing belt/chain replacement, cylinder head service, and block machining specifications. Engine Fuel System: Bosch L-Jetronic fuel injection system diagnosis and repair, fuel pump, injectors, fuel pressure regulator, fuel filter replacement, and troubleshooting. Engine Ignition System: Ignition timing, spark plugs, ignition coils, distributor, ignition control module (if applicable), and troubleshooting. Cooling System: Radiator, water pump, thermostat, hoses, fan operation, and coolant specifications and flushing procedures. Exhaust System: Exhaust manifold, catalytic converter (if equipped), muffler, and pipe replacement and inspection. Transmission Manual: Service, repair, and overhaul procedures for Getrag 260 5-speed manual transmission. Clutch replacement, flywheel service, and gearbox fluid specifications. Transmission Automatic: Service, repair, and diagnosis for ZF 4HP22 automatic transmission (if applicable to specific models/trims). Transmission fluid and filter replacement, shift linkage adjustment. Drivetrain: Driveshaft, CV joints, differential (rear axle), axle shafts, and wheel bearing service. Suspension Front: McPherson strut, control arms, ball joints, sway bar, bushings, and alignment specifications. Suspension Rear: Trailing arms, shock absorbers, springs, bushings, and alignment specifications. Steering System: Power steering pump, steering rack, tie rods, steering column, and fluid specifications. Brake System Front: Front disc brakes, calipers, rotors, brake pads, and hydraulic lines. ABS system diagnosis (if equipped). Brake System Rear: Rear disc brakes, calipers, rotors, brake pads, and hydraulic lines. Parking brake mechanism. Electrical System Charging: Alternator, voltage regulator, battery, and wiring. Electrical System Starting: Starter motor, starter solenoid, and ignition switch. Electrical System Lighting: Headlights, taillights, interior lighting, fuses, relays, and wiring diagrams. Electrical System Accessories: Power windows, door locks, mirrors, horn, wipers, washers, and climate control systems. Body Exterior: Body panel removal and installation, doors, hood, trunk, bumpers, glass, seals, and alignment. Body Interior: Dashboard removal, instrument cluster, seats, upholstery, carpeting, and trim panels. HVAC System: Heater core, blower motor, A/C compressor, refrigerant lines, climate control panels, and servicing. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, fuel filter replacement, belt inspections and replacements. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for engine, electrical, and mechanical issues. Repair And Rebuild: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Component Replacement: Detailed guides for replacing common wear items and major components. Alignment And Adjustment: Wheel alignment specifications and adjustment procedures, clutch pedal adjustment, and idle speed adjustments. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: If digital, expect searchable PDF with clear diagrams and text. Likely OCR'd if not a natively digital product. Print Quality Print Quality: Typically high-quality reproductions with clear line drawings and diagrams. Paper quality is usually durable for workshop use. Binding Type Binding: Likely a robust binding (e.g., saddle-stitched or perfect bound for larger manuals) designed for workshop durability. Paper Type Paper Type: Durable paper stock, often with a matte finish to reduce glare in workshop lighting. ⚙️ Engine Specifications Primary Engine Engine Code: M20B27 Configuration: Inline 6-cylinder, SOHC Displacement: 2.7 Liters (2693 cc) Bore X Stroke: 84.0 mm x 81.0 mm Compression Ratio: 8.3:1 (for 325e) Performance Horsepower 325E: 121 hp @ 4800 rpm Torque 325E: 170 lb-ft @ 3250 rpm Horsepower 325Es: 121 hp @ 4800 rpm (often same base engine, 's' could denote sportier suspension/styling) Torque 325Es: 170 lb-ft @ 3250 rpm Engine Tuning Note: The M20B27 in the 'e' models was tuned for economy and low-end torque with a 'Lambda control' system and lower redline, often referred to as the 'eta' engine. Fuel System Fuel Injection: Bosch L-Jetronic (Motronic for some later models, but L-Jetronic is common for '85 models) Fuel Type: Unleaded gasoline Engine Management ECU: Bosch Motronic (likely ECU...
Entry-level luxury sport sedan. Competed with Mercedes-Benz 190E, Audi 80/90, and other European and Japanese compact executive cars.
Competitive Analysis
Key Strengths:
Excellent handling and driving dynamics (BMW's hallmark), rear-wheel-drive bias, solid build quality, and refined inline-six engines.
Key Features
Engine Lineup:
Known for its smooth and torquey inline-six engines, particularly the M20 series.
Design:
Iconic E30 chassis design, considered a classic by many enthusiasts.
Driving Experience:
Praised for its balanced chassis, responsive steering, and engaging driving feel.
📋 Manual Details
Coverage Areas
Models Covered:
BMW 325, 325e, 325es
Model Years Covered:
1985
Page Count
Estimated Page Count:
Comprehensive (typical for this era's full service manuals, often 500+ pages)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Likely printed; digital versions (PDF) may exist for this title.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for all engine components (pistons, rings, bearings, valves, camshafts, crankshaft, etc.). Includes timing belt/chain replacement, cylinder head service, and block machining specifications.
Engine Fuel System:
Bosch L-Jetronic fuel injection system diagnosis and repair, fuel pump, injectors, fuel pressure regulator, fuel filter replacement, and troubleshooting.
Engine Ignition System:
Ignition timing, spark plugs, ignition coils, distributor, ignition control module (if applicable), and troubleshooting.
Cooling System:
Radiator, water pump, thermostat, hoses, fan operation, and coolant specifications and flushing procedures.
Exhaust System:
Exhaust manifold, catalytic converter (if equipped), muffler, and pipe replacement and inspection.
Transmission Manual:
Service, repair, and overhaul procedures for Getrag 260 5-speed manual transmission. Clutch replacement, flywheel service, and gearbox fluid specifications.
Transmission Automatic:
Service, repair, and diagnosis for ZF 4HP22 automatic transmission (if applicable to specific models/trims). Transmission fluid and filter replacement, shift linkage adjustment.
Alternator, voltage regulator, battery, and wiring.
Electrical System Starting:
Starter motor, starter solenoid, and ignition switch.
Electrical System Lighting:
Headlights, taillights, interior lighting, fuses, relays, and wiring diagrams.
Electrical System Accessories:
Power windows, door locks, mirrors, horn, wipers, washers, and climate control systems.
Body Exterior:
Body panel removal and installation, doors, hood, trunk, bumpers, glass, seals, and alignment.
Body Interior:
Dashboard removal, instrument cluster, seats, upholstery, carpeting, and trim panels.
HVAC System:
Heater core, blower motor, A/C compressor, refrigerant lines, climate control panels, and servicing.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, fuel filter replacement, belt inspections and replacements.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Component Replacement:
Detailed guides for replacing common wear items and major components.
Alignment And Adjustment:
Wheel alignment specifications and adjustment procedures, clutch pedal adjustment, and idle speed adjustments.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
If digital, expect searchable PDF with clear diagrams and text. Likely OCR'd if not a natively digital product.
Print Quality
Print Quality:
Typically high-quality reproductions with clear line drawings and diagrams. Paper quality is usually durable for workshop use.
Binding Type
Binding:
Likely a robust binding (e.g., saddle-stitched or perfect bound for larger manuals) designed for workshop durability.
Paper Type
Paper Type:
Durable paper stock, often with a matte finish to reduce glare in workshop lighting.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B27
Configuration:
Inline 6-cylinder, SOHC
Displacement:
2.7 Liters (2693 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.3:1 (for 325e)
Performance
Horsepower 325E:
121 hp @ 4800 rpm
Torque 325E:
170 lb-ft @ 3250 rpm
Horsepower 325Es:
121 hp @ 4800 rpm (often same base engine, 's' could denote sportier suspension/styling)
Torque 325Es:
170 lb-ft @ 3250 rpm
Engine Tuning Note:
The M20B27 in the 'e' models was tuned for economy and low-end torque with a 'Lambda control' system and lower redline, often referred to as the 'eta' engine.
Fuel System
Fuel Injection:
Bosch L-Jetronic (Motronic for some later models, but L-Jetronic is common for '85 models)
Fuel Type:
Unleaded gasoline
Engine Management
ECU:
Bosch Motronic (likely ECU type for this era, though specific version varies)
🔧 Transmission
Standard
Transmission Type:
Getrag 260 5-speed manual transmission
Optional
Transmission Type:
ZF 4HP22 4-speed automatic transmission
Features
Drive Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Wheelbase:
2565 mm (101.2 in)
Length:
4345 mm (171.1 in)
Width:
1675 mm (65.9 in)
Height:
1380 mm (54.3 in)
Weights
Curb Weight Est:
Approx. 1250-1350 kg (2755-2975 lbs), depending on transmission and options.
Gross Vehicle Weight Rating Est:
Approx. 1750 kg (3858 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings Est:
No specific NHTSA ratings available for this model year from that era. Generally considered safe for its time.
Active Features
ABS:
Optional on some models, standard on higher trims or later production years of E30.
Passive Features
Seatbelts:
Three-point front seatbelts, two-point rear seatbelts (lap belts).
Structure:
Reinforced passenger compartment, crumple zones front and rear.
💡 Technology Features
Infotainment
Radio System:
Typically an AM/FM radio with cassette player. Options for upgraded sound systems existed.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) was available, a significant safety feature for its time.
Connectivity
Connectivity Features:
Limited by modern standards. Basic connectivity would refer to power windows, mirrors, and potentially central locking.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil used. Check manual for specific recommendation.
Timing Belt Interval:
M20 engines use a timing belt. Replacement is critical, usually around 50,000-60,000 miles or 4-5 years due to degradation. Consult manual for exact interval and procedure.
Spark Plug Replacement:
Typically every 20,000-30,000 miles, or as specified by plug type.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 recommended (verify with manual for ambient temperature ranges).
Engine Oil Capacity:
Approx. 4.75 liters (5.0 US quarts) with filter change for M20B27.
Coolant Type:
Ethylene glycol-based coolant (e.g., BMW Blue or equivalent). Mixture 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (verify with manual).
Transmission Fluid Automatic:
Dexron-III (or equivalent), consult manual for exact specification.
Power Steering Fluid:
ATF Dexron-II or Dexron-III (verify with manual).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (verify with manual).
Known Issues
Engine Mounts:
Worn engine mounts are common, leading to vibration and clunking under acceleration/deceleration.
Fuel Injector Seals:
Leaking fuel injector seals can cause rough idling, fuel smell, and starting issues.
Heater Control Valve:
Common failure point leading to no heat or overheating issues.
Window Regulators:
Manual and electric window regulators can fail over time, causing windows to not operate correctly.
Rubber Bushings:
Age-related degradation of rubber bushings in suspension, subframes, and steering can affect handling and ride quality.
Coolant Leaks:
Plastic thermostat housing and expansion tank can become brittle and crack, leading to coolant leaks.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's commitment to 'The Ultimate Driving Machine' heritage, emphasizing performance, engineering, and driver engagement.
Model Evolution
E30 Introduction:
The E30 platform was introduced in 1982 as the successor to the E21 3 Series. The 325e variant was introduced in 1983 in Europe and 1984 in North America.
325 Variant:
The '325' designation typically replaced the '323i' in some markets, and the '325e' specifically utilized the M20B27 'eta' engine for improved fuel economy and torque.
Production
Production Period:
The E30 series was produced from 1982 to 1994. The 325e/325es variants were part of the earlier E30 production run.
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
The E30 generation is widely recognized as one of BMW's most successful and iconic models, lauded for its driving dynamics and enduring design.
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