This manual provides comprehensive service and repair information for the Mazda 626 and MX-6 models from the years 1987 through 1991. These vehicles, representing the GC (626) and GD (MX-6) generations, are known for Mazda's commitment to driving dynamics and innovative engineering. The GD platform, introduced in 1987, brought a more aerodynamic design and independent rear suspension to many models, while the MX-6 offered a sporty coupe variant, including an optional turbocharged engine and all-wheel steering on select trims. These cars offered various body styles, including sedans, coupes, and hatchbacks, powered by a range of engines known for their reliability and performance. This factory service repair manual is designed to assist both DIY enthusiasts and professional mechanics in maintaining and repairing these Mazda vehicles. It covers an extensive array of systems, including detailed procedures for engine overhaul, transmission rebuilds (both manual and automatic), drivetrain components, suspension, steering, brakes, electrical systems, climate control, and body chassis. With step-by-step instructions, hundreds of photos and illustrations, and comprehensive technical specifications, this manual serves as an invaluable resource for diagnosing issues, performing routine maintenance, and completing complex repairs. 🏷️ Basic Information Identification Make: Mazda Model: 626 / MX-6 Generation: GC (626) / GD (MX-6) Years Covered: 1987, 1988, 1989, 1990, 1991 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking in-depth repair information Value Proposition: Cost-effective alternative to physical manuals and dealership service; empowers vehicle owners to perform maintenance and repairs Competitive Analysis Advantages Over Print: Convenience, portability, searchability, cost-effectiveness, print-on-demand Key Features Completeness: Official full factory service repair manual, no extra fees or expiry dates Accessibility: Downloadable for instant access, usable on multiple devices 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Mazda 626 and MX-6 models Regions Covered: Global (based on factory specifications for applicable markets) Page Count Estimated Pages: Hundreds (specific count not provided, but implies substantial detail) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Service, repair, troubleshooting, fuel injection, fuel system, emission system, engine control system Transmission: Service, repair, troubleshooting (manual and automatic) Drivetrain: Differential, drive axles Suspension Steering: Suspension, steering systems Brakes: Brake system service and repair Electrical Electronics: Wiring diagrams, electrical system service and repair, engine control system Climate Control: Heater and air conditioning systems Body Chassis: Chassis, body, interior, restraint systems Emission Controls: Information on emission control systems, including EGR, PCV, and catalytic converter operation. Restraint Systems: Information related to seat belt mechanisms and potential airbag system (if equipped, though less common in early models). Procedures Included General Maintenance: Includes general maintenance procedures Troubleshooting: Dedicated troubleshooting section for diagnostics Repair Rebuild: Step-by-step instructions for disassembly and reassembly of all major components Lubrication: Periodic lubrication schedules and procedures Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing replacement, valve service, etc. Transmission Rebuild: Step-by-step guides for manual and automatic transmission overhaul, including clutch replacement (manual), torque converter service (automatic), gearset inspection. Fuel System Diagnosis: Troubleshooting and repair of fuel injectors, fuel pump, fuel pressure regulator, and fuel lines. Electrical Troubleshooting: Diagnostic procedures for common electrical faults, using wiring diagrams to trace circuits, component testing. Suspension Alignment: Specifications for wheel alignment (caster, camber, toe) and procedures for adjustments. Brake System Service: Detailed instructions for brake pad replacement, rotor resurfacing/replacement, caliper service, brake fluid flush. Cooling System Maintenance: Radiator service, thermostat replacement, water pump inspection, coolant flushing procedures. Exhaust System Repair: Procedures for exhaust pipe, muffler, and catalytic converter replacement. Air Conditioning Service: Basic service and troubleshooting for the A/C system, including component identification and common failure points. Body And Trim Repair: Instructions for interior trim panel removal/installation, exterior body panel adjustments. Technical Depth Depth: Comprehensive factory-level detail suitable for experienced mechanics and advanced DIYers Visuals: Hundreds of photos and illustrations Torque Specifications: Comprehensive torque specifications for all critical fasteners throughout the vehicle. Diagnostic Trouble Codes: Likely includes basic diagnostic procedures and potentially some DTC information for electronically controlled systems. Special Tools: Identification and usage of any specialized tools required for specific repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF (common for factory manuals) Print Quality Printability: Fully printable (individual pages or entire document) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Operating Systems: All Windows Versions, Mac, Smartphones, Tablets (via web browser or PDF reader) Requirements Software: Adobe PDF Reader, Winzip (or equivalent decompression software) ⚙️ Engine Specifications Primary Engine 626 Engine Codes 626: FE (1.6L), F8 (1.7L Diesel), F2 (2.0L), FS (2.0L DOHC - later models) Primary Engine Mx6 Engine Codes Mx6: F2 (2.0L NA), F2T (2.0L Turbocharged) Performance 626 F2 Horsepower 626 F2: Approx. 98-110 hp (depending on specific year/tuning) Torque 626 F2: Approx. 117-125 lb-ft (depending...
This manual provides comprehensive service and repair information for the Mazda 626 and MX-6 models from the years 1987 through 1991. These vehicles, representing the GC (626) and GD (MX-6) generations, are known for Mazda's commitment to driving dynamics and innovative engineering. The GD platform, introduced in 1987, brought a more aerodynamic design and independent rear suspension to many models, while the MX-6 offered a sporty coupe variant, including an optional turbocharged engine and all-wheel steering on select trims. These cars offered various body styles, including sedans, coupes, and hatchbacks, powered by a range of engines known for their reliability and performance.
This factory service repair manual is designed to assist both DIY enthusiasts and professional mechanics in maintaining and repairing these Mazda vehicles. It covers an extensive array of systems, including detailed procedures for engine overhaul, transmission rebuilds (both manual and automatic), drivetrain components, suspension, steering, brakes, electrical systems, climate control, and body chassis. With step-by-step instructions, hundreds of photos and illustrations, and comprehensive technical specifications, this manual serves as an invaluable resource for diagnosing issues, performing routine maintenance, and completing complex repairs.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626 / MX-6
Generation:
GC (626) / GD (MX-6)
Years Covered:
1987, 1988, 1989, 1990, 1991
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional mechanics seeking in-depth repair information
Value Proposition:
Cost-effective alternative to physical manuals and dealership service; empowers vehicle owners to perform maintenance and repairs
Official full factory service repair manual, no extra fees or expiry dates
Accessibility:
Downloadable for instant access, usable on multiple devices
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Mazda 626 and MX-6 models
Regions Covered:
Global (based on factory specifications for applicable markets)
Page Count
Estimated Pages:
Hundreds (specific count not provided, but implies substantial detail)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Service, repair, troubleshooting, fuel injection, fuel system, emission system, engine control system
Transmission:
Service, repair, troubleshooting (manual and automatic)
Drivetrain:
Differential, drive axles
Suspension Steering:
Suspension, steering systems
Brakes:
Brake system service and repair
Electrical Electronics:
Wiring diagrams, electrical system service and repair, engine control system
Climate Control:
Heater and air conditioning systems
Body Chassis:
Chassis, body, interior, restraint systems
Emission Controls:
Information on emission control systems, including EGR, PCV, and catalytic converter operation.
Restraint Systems:
Information related to seat belt mechanisms and potential airbag system (if equipped, though less common in early models).
Procedures Included
General Maintenance:
Includes general maintenance procedures
Troubleshooting:
Dedicated troubleshooting section for diagnostics
Repair Rebuild:
Step-by-step instructions for disassembly and reassembly of all major components
Lubrication:
Periodic lubrication schedules and procedures
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing replacement, valve service, etc.
Transmission Rebuild:
Step-by-step guides for manual and automatic transmission overhaul, including clutch replacement (manual), torque converter service (automatic), gearset inspection.
Fuel System Diagnosis:
Troubleshooting and repair of fuel injectors, fuel pump, fuel pressure regulator, and fuel lines.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, using wiring diagrams to trace circuits, component testing.
Suspension Alignment:
Specifications for wheel alignment (caster, camber, toe) and procedures for adjustments.
Brake System Service:
Detailed instructions for brake pad replacement, rotor resurfacing/replacement, caliper service, brake fluid flush.
Cooling System Maintenance:
Radiator service, thermostat replacement, water pump inspection, coolant flushing procedures.
Exhaust System Repair:
Procedures for exhaust pipe, muffler, and catalytic converter replacement.
Air Conditioning Service:
Basic service and troubleshooting for the A/C system, including component identification and common failure points.
Body And Trim Repair:
Instructions for interior trim panel removal/installation, exterior body panel adjustments.
Technical Depth
Depth:
Comprehensive factory-level detail suitable for experienced mechanics and advanced DIYers
Visuals:
Hundreds of photos and illustrations
Torque Specifications:
Comprehensive torque specifications for all critical fasteners throughout the vehicle.
Diagnostic Trouble Codes:
Likely includes basic diagnostic procedures and potentially some DTC information for electronically controlled systems.
Special Tools:
Identification and usage of any specialized tools required for specific repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF (common for factory manuals)
Print Quality
Printability:
Fully printable (individual pages or entire document)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
All Windows Versions, Mac, Smartphones, Tablets (via web browser or PDF reader)
Requirements
Software:
Adobe PDF Reader, Winzip (or equivalent decompression software)
⚙️ Engine Specifications
Primary Engine 626
Engine Codes 626:
FE (1.6L), F8 (1.7L Diesel), F2 (2.0L), FS (2.0L DOHC - later models)
Primary Engine Mx6
Engine Codes Mx6:
F2 (2.0L NA), F2T (2.0L Turbocharged)
Performance 626 F2
Horsepower 626 F2:
Approx. 98-110 hp (depending on specific year/tuning)
Torque 626 F2:
Approx. 117-125 lb-ft (depending on specific year/tuning)
Performance Mx6 F2T
Horsepower Mx6 F2T:
Approx. 145-155 hp
Torque Mx6 F2T:
Approx. 170-180 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) or Carburetor (depending on market and engine variant)
🔧 Transmission
Standard
Transmission Types:
Manual (e.g., F5M-R) and Automatic (e.g., F4A-EL)
Optional
Optional Transmission:
All-wheel steering (AWS) option available on certain MX-6 trims
Features
Transmission Features:
Standard front-wheel drive (FWD)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (626), 2-door Coupe (MX-6), 5-door Hatchback (626)
Wheelbase:
Approx. 103.1 inches (for GC 626/GD MX-6)
Weights
Curb Weight:
Varies significantly by model and trim (e.g., 2600-3000 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
NHTSA/IIHS ratings from this era are generally lower than modern standards. Specific crash test data for these years would require further research.
Active Features
Active Safety:
Anti-lock Braking System (ABS) available on higher trims/optional
Passive Features
Passive Safety:
Seat belts (manual, likely lap and shoulder belts), reinforced body structure
💡 Technology Features
Infotainment
Infotainment Features:
Factory fitted AM/FM radio with cassette player, manual or power antenna, basic speaker systems.
Driver Assistance
Driver Assistance Features:
Cruise control on higher trims, power windows and locks (availability varies by trim).
Connectivity
Connectivity Features:
N/A (Pre-digital era, no integrated Bluetooth or USB connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics).
Timing Belt Replacement:
Crucial for FE-DOHC and F2 engines. Interval typically 60,000-90,000 miles or 5-7 years (verify with manual).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for precise viscosity and API classification).
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
Dexron II or equivalent (verify with manual for specific Mazda fluid type).
Known Issues
Common Problems General:
Corrosion on body panels and suspension components, aging electrical connectors, potential for head gasket failure on high-mileage engines, wear in suspension bushings, turbocharger issues on F2T models if not maintained.
Common Problems Engine:
Oil leaks from seals and gaskets, carbon buildup in older fuel-injected systems, thermostat issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda is known for its Zoom-Zoom driving dynamics and innovative engineering.
Model Evolution
Gd Generation Features:
The GD platform (introduced 1987) offered a more aerodynamic design, independent rear suspension across most models, and the introduction of the sporty MX-6 coupe. Turbocharged F2T engine was a performance highlight.
626 Gc Generation Features:
The GC generation (pre-1987) was also a significant model, often featuring a more boxy design and offering similar powertrain options. This manual covers the transition year to the GD.
Production
Manufacturing Location:
Primarily Japan
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