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1987-1991 Range Rover Classic Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Classic Product Name: 1987-1991 Range Rover Classic Service Repair Workshop Manual Codes Chassis Codes: VIN starts with: SAL... Engine Codes: 3.5L V8 (EFI) 👋 Introduction Market Position Positioning: The Range Rover Classic in this era was positioned as a premium, rugged, and capable luxury off-road vehicle. Competitive Analysis Competitors: Competed with vehicles like the Jeep Grand Cherokee, Mercedes-Benz G-Wagen, and higher-end American SUVs, though it carved its own niche with British refinement and unparalleled off-road prowess. Key Features Unique Selling Points: Permanent four-wheel drive, robust V8 engine, luxurious interior for its time, exceptional off-road articulation and capability. Manual Value Proposition Value: Essential for any owner or mechanic seeking to maintain, repair, or restore this iconic vehicle to factory specifications. 📋 Manual Details Coverage Areas Years Covered: 1987, 1988, 1989, 1990, 1991 Page Count Estimated Pages: 500+ Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English Format Format: Printed Document (likely spiral-bound or perfect bound) 📖 Manual Coverage Systems Covered Engine: 3.5L V8 (EFI, Rover V8) - including tuning, overhaul, fuel injection system, cooling system Transmission: LT77 5-Speed Manual, ZF 4HP22 Automatic - including overhaul, maintenance, troubleshooting Drivetrain: Four-wheel drive system (permanent 4WD), transfer case, differentials, half-shafts, driveshafts Suspension: Coil spring suspension (front and rear), shock absorbers, bushings, steering knuckles Brakes: Hydraulic disc brakes (front and rear), parking brake system, brake fluid specifications Steering: Power assisted steering system, steering column, steering box/rack Electrical: 12V electrical system, battery, alternator, starter motor, ignition system, lighting, dashboard instrumentation, wiring diagrams Fuel System: Fuel pump, fuel filter, fuel tank, fuel lines, electronic fuel injection (EFI) components Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes Body: Body panels, doors, hood, tailgate, interior trim, glass, seals Heating And Ac: HVAC system components, refrigerant, operation Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, fluid checks, lubrication points Diagnostics: Troubleshooting guides for common problems, diagnostic procedures for electrical and mechanical issues Repair: Detailed step-by-step repair instructions for all major components and systems Overhaul: Complete engine and transmission overhaul procedures Adjustment: Carburetor (if applicable, though EFI is primary), ignition timing, clutch, parking brake adjustments Installation: Component replacement and installation procedures Technical Depth Depth: Comprehensive from basic preventative maintenance to full engine and transmission rebuilds Level Of Detail: Factory-level detail with specific torque specifications, clearances, and diagnostic fault codes 📊 Manual Specifications File Format Digital Format Description: If digital, expect a searchable PDF with high-resolution scans of original factory pages. Print Quality Print Quality Description: High-quality printing with clear, legible text and sharp, detailed illustrations. Binding Type Binding Type Description: Likely spiral-bound or perfect-bound for durability and lay-flat usability in a workshop environment. Paper Type Paper Type Description: Durable paper stock suitable for workshop use, resistant to oil and dirt. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 (Rover V8) Displacement: 3.5 Liters (3528 cc) Performance Horsepower Approx: 150-165 hp (depending on specific tuning and emissions controls) Torque Approx: 180-195 lb-ft (depending on specific tuning) Fuel System Injection System: Lucas/Bosch Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating as specified in manual) Ignition System Ignition Type: Electronic Distributor Ignition Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., 50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: LT77 5-Speed Manual Optional Transmission Type: ZF 4HP22 4-Speed Automatic Features Transfer Case: Permanent four-wheel drive with center differential lock operated via a high/low range selector lever. Fluid Specifications Manual Transmission Fluid: API GL4 or GL5 Gear Oil (specific viscosity typically 80W/90 or 75W/90, consult manual for exact spec) Automatic Transmission Fluid: Dexron II or equivalent (check manual for exact specification) 📐 Dimensions Exterior Wheelbase In: 108.1 Length In: 170.0 Width In: 70.2 Height In: 63.4 Weights Curb Weight Lbs Approx: 4400 - 4600 Gvw Lbs Approx: 5800 - 6000 Wheels Tires Wheel Bolt Pattern: 5x165.1 mm (5x6.5 inches) Standard Tire Size Approx: 205/80R16 or 225/75R16 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA ratings from this era are not directly comparable to modern standards. Focus on inherent robustness. Active Features Brakes: Front and rear disc brakes. Anti-lock Braking System (ABS) became optional or standard on later models in this range. Passive Features Occupant Protection: Sturdy body-on-frame construction, seat belts. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette player, often with premium speaker options. Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option on later models in this range. Comfort Features Climate Control: Air conditioning (optional), heater with fan control. 🔧 Maintenance Service Intervals Oil Change Interval Miles: Typically 3,000-5,000 miles or 6 months (consult manual for precise interval). Transmission Fluid Change Miles: Automatic: 30,000-60,000 miles. Manual: 50,000-100,000 miles (consult manual). Spark Plugs Replacement Miles: Typically 30,000 miles, but check manual for specific recommendations. Fluid Specifications Engine Oil Type Viscosity: e.g., 20W-50 or...
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1987-1991 Range Rover Classic Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Range Rover Classic
Product Name:
1987-1991 Range Rover Classic Service Repair Workshop Manual
Codes
Chassis Codes:
VIN starts with: SAL...
Engine Codes:
3.5L V8 (EFI)
👋 Introduction
Market Position
Positioning:
The Range Rover Classic in this era was positioned as a premium, rugged, and capable luxury off-road vehicle.
Competitive Analysis
Competitors:
Competed with vehicles like the Jeep Grand Cherokee, Mercedes-Benz G-Wagen, and higher-end American SUVs, though it carved its own niche with British refinement and unparalleled off-road prowess.
Key Features
Unique Selling Points:
Permanent four-wheel drive, robust V8 engine, luxurious interior for its time, exceptional off-road articulation and capability.
Manual Value Proposition
Value:
Essential for any owner or mechanic seeking to maintain, repair, or restore this iconic vehicle to factory specifications.
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Printed Document (likely spiral-bound or perfect bound)
📖 Manual Coverage
Systems Covered
Engine:
3.5L V8 (EFI, Rover V8) - including tuning, overhaul, fuel injection system, cooling system
Transmission:
LT77 5-Speed Manual, ZF 4HP22 Automatic - including overhaul, maintenance, troubleshooting
Drivetrain:
Four-wheel drive system (permanent 4WD), transfer case, differentials, half-shafts, driveshafts
Suspension:
Coil spring suspension (front and rear), shock absorbers, bushings, steering knuckles
Brakes:
Hydraulic disc brakes (front and rear), parking brake system, brake fluid specifications
Steering:
Power assisted steering system, steering column, steering box/rack
Electrical:
12V electrical system, battery, alternator, starter motor, ignition system, lighting, dashboard instrumentation, wiring diagrams
Fuel System:
Fuel pump, fuel filter, fuel tank, fuel lines, electronic fuel injection (EFI) components
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Body:
Body panels, doors, hood, tailgate, interior trim, glass, seals
Heating And Ac:
HVAC system components, refrigerant, operation
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, fluid checks, lubrication points
Diagnostics:
Troubleshooting guides for common problems, diagnostic procedures for electrical and mechanical issues
Repair:
Detailed step-by-step repair instructions for all major components and systems
Overhaul:
Complete engine and transmission overhaul procedures
Adjustment:
Carburetor (if applicable, though EFI is primary), ignition timing, clutch, parking brake adjustments
Installation:
Component replacement and installation procedures
Technical Depth
Depth:
Comprehensive from basic preventative maintenance to full engine and transmission rebuilds
Level Of Detail:
Factory-level detail with specific torque specifications, clearances, and diagnostic fault codes
📊 Manual Specifications
File Format
Digital Format Description:
If digital, expect a searchable PDF with high-resolution scans of original factory pages.
Print Quality
Print Quality Description:
High-quality printing with clear, legible text and sharp, detailed illustrations.
Binding Type
Binding Type Description:
Likely spiral-bound or perfect-bound for durability and lay-flat usability in a workshop environment.
Paper Type
Paper Type Description:
Durable paper stock suitable for workshop use, resistant to oil and dirt.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8 (Rover V8)
Displacement:
3.5 Liters (3528 cc)
Performance
Horsepower Approx:
150-165 hp (depending on specific tuning and emissions controls)
Torque Approx:
180-195 lb-ft (depending on specific tuning)
Fuel System
Injection System:
Lucas/Bosch Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as specified in manual)
Ignition System
Ignition Type:
Electronic Distributor Ignition
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., 50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type:
LT77 5-Speed Manual
Optional
Transmission Type:
ZF 4HP22 4-Speed Automatic
Features
Transfer Case:
Permanent four-wheel drive with center differential lock operated via a high/low range selector lever.
Fluid Specifications
Manual Transmission Fluid:
API GL4 or GL5 Gear Oil (specific viscosity typically 80W/90 or 75W/90, consult manual for exact spec)
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for exact specification)
📐 Dimensions
Exterior
Wheelbase In:
108.1
Length In:
170.0
Width In:
70.2
Height In:
63.4
Weights
Curb Weight Lbs Approx:
4400 - 4600
Gvw Lbs Approx:
5800 - 6000
Wheels Tires
Wheel Bolt Pattern:
5x165.1 mm (5x6.5 inches)
Standard Tire Size Approx:
205/80R16 or 225/75R16
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA ratings from this era are not directly comparable to modern standards. Focus on inherent robustness.
Active Features
Brakes:
Front and rear disc brakes. Anti-lock Braking System (ABS) became optional or standard on later models in this range.
Passive Features
Occupant Protection:
Sturdy body-on-frame construction, seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player, often with premium speaker options.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on later models in this range.
Comfort Features
Climate Control:
Air conditioning (optional), heater with fan control.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically 3,000-5,000 miles or 6 months (consult manual for precise interval).
Transmission Fluid Change Miles:
Automatic: 30,000-60,000 miles. Manual: 50,000-100,000 miles (consult manual).
Spark Plugs Replacement Miles:
Typically 30,000 miles, but check manual for specific recommendations.
Fluid Specifications
Engine Oil Type Viscosity:
e.g., 20W-50 or 10W-40 API SG or higher (refer to manual for exact specification based on climate).
Engine Oil Capacity Quarts:
Approx. 5.5 (with filter change)
Coolant Capacity Quarts:
Approx. 10.5
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Known Issues
Common Wear Items:
Brake lines, suspension bushings, exhaust system components, radiator, heater control valves, door seals.
Electrical Gremlins:
Age-related issues with wiring loom insulation, corrosion in connectors, and dashboard illumination are not uncommon.
Engine Management:
EFI sensors (e.g., coolant temp sensor, lambda sensor) can fail over time. Fuel pump and injector maintenance are critical.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Land Rover has a long history of producing rugged, go-anywhere vehicles, established with the original Land Rover Series I.
Model Evolution
Range Rover Classic Introduction:
Introduced in 1970, the Range Rover Classic established the luxury SUV segment. The 1987-1991 models represent a refinement of the original design, moving towards more modern features like EFI.
Production
Production Period Classic:
1970-1996 (though the 'Classic' designation is typically for the first generation up to 1994/1996).
Production Location
Manufacturing Locations:
Solihull, England
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently lauded for its off-road capability and comfort, often cited as a benchmark for luxury SUVs.
Ratings
Heritage Status:
Considered a 'modern classic' and highly collectible by enthusiasts for its blend of luxury and ruggedness.
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