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Suzuki VS 700 750 800 1987-2008 Online Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: VS 800 Boulevard S50 Generation Generation Name: Intruder/Boulevard S50 Codes Chassis Codes: VS700GL, VS750GL, VS800GL 👋 Introduction Market Position Target Audience: Suzuki Intruder and Boulevard S50 owners, DIY mechanics, independent repair shops seeking comprehensive service data. Competitive Analysis Value Proposition: Provides a single, comprehensive resource for a wide range of model years and variants, offering significant cost savings compared to dealership service or multiple manual purchases. Key Features Key Features: Extensive year and model coverage, detailed technical information, troubleshooting guides, maintenance schedules, focus on owner education and problem prevention. 📋 Manual Details Coverage Areas Covered Years: 1987-2009 Specific Models Covered: VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL/GLPL, VS750GLFM/GLPM, VS800GLN, VS800GLP/R, VS800GLS, VS800GLT/V, VS800GLW/X, VS800GLY/K1/K2/K3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9 Page Count Page Count Estimate: Detailed page count not specified, but described as 'complete' and comprehensive. Manual Type Manual Type: Service and Repair Manual (also referred to as Workshop Manual, Repair Manual, Maintenance Manual, Factory Manual, Shop Manual, Technical Manual) Language Language: English Format Digital Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Primary Systems: General Information, Periodic Maintenance, Engine, Shaft Drive, Fuel and Lubrication System, Cooling System, Chassis, Electrical System, Servicing Information, Emission Control Information Procedures Included Maintenance Procedures: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, tune-ups, pre-ride inspections. Repair Procedures: Engine disassembly and reassembly, transmission service, clutch adjustment, brake system repair, suspension overhaul, electrical component diagnosis and repair, fuel system servicing, exhaust system repairs. Diagnostic Procedures: Troubleshooting guides for common issues, electrical system diagnostics, engine performance analysis. Technical Depth Technical Depth: Comprehensive, covering basic maintenance to advanced repair and overhaul procedures. Aims to enable owners to understand and prevent future problems. 📊 Manual Specifications File Format Digital File Types: PDF, WINRAR (for compressed archive) Print Quality Print Quality Description: Digital format, quality dependent on user's printer and settings. Likely includes diagrams, schematics, and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type Vs700: 700cc, V-twin, 4-stroke, SOHC, 2 valves per cylinder Engine Type Vs750: 750cc, V-twin, 4-stroke, SOHC, 2 valves per cylinder Engine Type Vs800: 805cc, V-twin, 4-stroke, SOHC, 2 valves per cylinder Performance Bore X Stroke Vs700: Approx. 70.0 mm x 73.0 mm Bore X Stroke Vs750: Approx. 75.0 mm x 73.0 mm Bore X Stroke Vs800: Approx. 83.0 mm x 74.4 mm Horsepower Vs700 Estimate: Approx. 50-60 HP (dependent on year and specific tuning) Horsepower Vs750 Estimate: Approx. 55-65 HP (dependent on year and specific tuning) Horsepower Vs800 Estimate: Approx. 53-60 HP (dependent on year and specific tuning) Torque Vs800 Estimate: Approx. 65-70 Nm @ 4000-5000 RPM (dependent on year and specific tuning) Fuel System Fuel System Type: Carbureted (Mikuni CV carburetors) or Fuel Injection (on later VS800 Boulevard models) Fuel Type: Unleaded gasoline Lubrication Oil Capacity Estimate: Approx. 2.5-3.0 liters (including filter, check manual for precise amount) Oil Specification: 10W-40 or 20W-50 motorcycle specific oil, API SG or higher (refer to manual for exact specification) Cooling System Cooling System Type: Air-cooled Ignition System Ignition Type: Electronic Ignition (CDI) 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Optional: N/A (Standard 5-speed) Features Drive Type: Shaft Drive Clutch Type: Wet multi-plate Fluid Specifications Final Drive Oil Specification: Hypoid gear oil, SAE 80 API GL-5 (check manual for specific quantity and viscosity) 📐 Dimensions Exterior Wheelbase Estimate: Approx. 1550-1600 mm (varies by model year) Seat Height Estimate: Approx. 700-740 mm (varies by model year) Weights Dry Weight Estimate: Approx. 200-220 kg (varies by model year) Fuel Tank Capacity Estimate: Approx. 12-13 Liters 🛡️ Safety Features Ratings Safety Ratings: Not applicable for aftermarket service manuals. Vehicle safety features are detailed within the manual. Active Features Active Safety Systems: Drum/disc brake systems (depending on model/year), compliant chassis geometry for stability. Passive Features Passive Safety Features: Ergonomic rider controls, robust frame construction. 💡 Technology Features Infotainment Infotainment Systems: N/A (Classic cruiser design with focus on mechanicals and riding experience, no integrated infotainment systems). Driver Assistance Driver Assistance Features: N/A (Focus on rider control and feedback, no electronic rider aids like ABS or traction control on early models). Connectivity Connectivity Options: N/A (No modern connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-6,000 km or 6-12 months, whichever comes first (refer to manual for precise interval). Spark Plug Replacement Interval: Approximately every 12,000-24,000 km (dependent on plug type and usage, refer to manual). Air Filter Cleaning Interval: Check every 3,000-6,000 km, clean or replace as needed (more frequently in dusty conditions). Drive Shaft Lubrication Interval: Recommended at every major service or as specified in the manual (typically every 12,000-24,000 km). Fluid Specifications Brake Fluid Specification: DOT 3 or DOT 4 (check manual for exact specification...
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Suzuki VS 700 750 800 1987-2008 Online Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS 800 Boulevard S50
Generation
Generation Name:
Intruder/Boulevard S50
Codes
Chassis Codes:
VS700GL, VS750GL, VS800GL
👋 Introduction
Market Position
Target Audience:
Suzuki Intruder and Boulevard S50 owners, DIY mechanics, independent repair shops seeking comprehensive service data.
Competitive Analysis
Value Proposition:
Provides a single, comprehensive resource for a wide range of model years and variants, offering significant cost savings compared to dealership service or multiple manual purchases.
Key Features
Key Features:
Extensive year and model coverage, detailed technical information, troubleshooting guides, maintenance schedules, focus on owner education and problem prevention.
📋 Manual Details
Coverage Areas
Covered Years:
1987-2009
Specific Models Covered:
VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL/GLPL, VS750GLFM/GLPM, VS800GLN, VS800GLP/R, VS800GLS, VS800GLT/V, VS800GLW/X, VS800GLY/K1/K2/K3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9
Page Count
Page Count Estimate:
Detailed page count not specified, but described as 'complete' and comprehensive.
Manual Type
Manual Type:
Service and Repair Manual (also referred to as Workshop Manual, Repair Manual, Maintenance Manual, Factory Manual, Shop Manual, Technical Manual)
Language
Language:
English
Format
Digital Format:
PDF / WINRAR
📖 Manual Coverage
Systems Covered
Primary Systems:
General Information, Periodic Maintenance, Engine, Shaft Drive, Fuel and Lubrication System, Cooling System, Chassis, Electrical System, Servicing Information, Emission Control Information
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, tune-ups, pre-ride inspections.
Repair Procedures:
Engine disassembly and reassembly, transmission service, clutch adjustment, brake system repair, suspension overhaul, electrical component diagnosis and repair, fuel system servicing, exhaust system repairs.
Diagnostic Procedures:
Troubleshooting guides for common issues, electrical system diagnostics, engine performance analysis.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to advanced repair and overhaul procedures. Aims to enable owners to understand and prevent future problems.
📊 Manual Specifications
File Format
Digital File Types:
PDF, WINRAR (for compressed archive)
Print Quality
Print Quality Description:
Digital format, quality dependent on user's printer and settings. Likely includes diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type Vs700:
700cc, V-twin, 4-stroke, SOHC, 2 valves per cylinder
Engine Type Vs750:
750cc, V-twin, 4-stroke, SOHC, 2 valves per cylinder
Engine Type Vs800:
805cc, V-twin, 4-stroke, SOHC, 2 valves per cylinder
Performance
Bore X Stroke Vs700:
Approx. 70.0 mm x 73.0 mm
Bore X Stroke Vs750:
Approx. 75.0 mm x 73.0 mm
Bore X Stroke Vs800:
Approx. 83.0 mm x 74.4 mm
Horsepower Vs700 Estimate:
Approx. 50-60 HP (dependent on year and specific tuning)
Horsepower Vs750 Estimate:
Approx. 55-65 HP (dependent on year and specific tuning)
Horsepower Vs800 Estimate:
Approx. 53-60 HP (dependent on year and specific tuning)
Torque Vs800 Estimate:
Approx. 65-70 Nm @ 4000-5000 RPM (dependent on year and specific tuning)
Fuel System
Fuel System Type:
Carbureted (Mikuni CV carburetors) or Fuel Injection (on later VS800 Boulevard models)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Capacity Estimate:
Approx. 2.5-3.0 liters (including filter, check manual for precise amount)
Oil Specification:
10W-40 or 20W-50 motorcycle specific oil, API SG or higher (refer to manual for exact specification)
Cooling System
Cooling System Type:
Air-cooled
Ignition System
Ignition Type:
Electronic Ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Optional:
N/A (Standard 5-speed)
Features
Drive Type:
Shaft Drive
Clutch Type:
Wet multi-plate
Fluid Specifications
Final Drive Oil Specification:
Hypoid gear oil, SAE 80 API GL-5 (check manual for specific quantity and viscosity)
📐 Dimensions
Exterior
Wheelbase Estimate:
Approx. 1550-1600 mm (varies by model year)
Seat Height Estimate:
Approx. 700-740 mm (varies by model year)
Weights
Dry Weight Estimate:
Approx. 200-220 kg (varies by model year)
Fuel Tank Capacity Estimate:
Approx. 12-13 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for aftermarket service manuals. Vehicle safety features are detailed within the manual.
Active Features
Active Safety Systems:
Drum/disc brake systems (depending on model/year), compliant chassis geometry for stability.
Passive Features
Passive Safety Features:
Ergonomic rider controls, robust frame construction.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Classic cruiser design with focus on mechanicals and riding experience, no integrated infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Focus on rider control and feedback, no electronic rider aids like ABS or traction control on early models).
Connectivity
Connectivity Options:
N/A (No modern connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 km or 6-12 months, whichever comes first (refer to manual for precise interval).
Spark Plug Replacement Interval:
Approximately every 12,000-24,000 km (dependent on plug type and usage, refer to manual).
Air Filter Cleaning Interval:
Check every 3,000-6,000 km, clean or replace as needed (more frequently in dusty conditions).
Drive Shaft Lubrication Interval:
Recommended at every major service or as specified in the manual (typically every 12,000-24,000 km).
Fluid Specifications
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual for exact specification and fluid type).
Coolant Specification:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, fork seals, battery.
Potential Carburetor Issues:
Carburetor synchronization, jetting issues, diaphragm wear (on CV carbs), especially with age and varied fuel quality.
Electrical System Considerations:
Aging wiring harnesses, corrosion on connectors, stator/regulator/rectifier issues are common on older motorcycles.
Shaft Drive Maintenance:
Requires regular inspection for leaks and proper lubrication to prevent wear. Universal joint U-joints can wear over time.
📚 Vehicle History
Brand Heritage
Brand Origin:
Suzuki Motor Corporation, a Japanese multinational corporation known for a broad range of products including motorcycles, automobiles, and marine engines.
Model Evolution
Intruder Lineage:
The VS series of Suzuki motorcycles, particularly the Intruder line, established Suzuki's presence in the cruiser segment. The VS700/750 were early models, followed by the refined VS800, which was later rebranded as the Boulevard S50, indicating an evolution in styling and market positioning.
Production
Production Period:
1987-2009 (as covered by the manual)
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
The Intruder line was well-regarded for its styling, V-twin engine character, and comfortable cruiser ergonomics, making it a popular choice in its segment throughout its production.
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