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BMW 3 Series E30 1987 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Generation: E30 Model Year Covered: 1987 Codes Chassis Code: E30 👋 Introduction Market Position E30 Market Niche: Compact executive sports sedan, known for its balance of performance, handling, and build quality Competitive Analysis Key Competitors 1987: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240 Key Features E30 Driving Dynamics: Renowned for its sharp handling, rear-wheel drive platform, and driver-focused cockpit Design Era: Marked a shift in BMW's design language, more angular and modern than previous generations Performance Variants: Introduction of iconic M3 model, and powerful inline-six engines in later years 📋 Manual Details Coverage Areas Engine Coverage: All gasoline engines for 1987 E30 models Transmission Coverage: Manual and automatic transmissions Chassis Coverage: Suspension, steering, brakes, exhaust, body structure Electrical Coverage: Wiring diagrams, lighting, ignition, starting, charging, accessories Body Coverage: Interior trim, exterior trim, doors, windows, seats Page Count Estimated Page Count: Varies by specific publication, typically 800-1500 pages Manual Type Manual Classification: Service Repair Workshop Manual Language Primary Language: English Format Digital Format: PDF Print Format: Printable 📖 Manual Coverage Systems Covered Engine Management: Fuel injection (Bosch L-Jetronic/Motronic), ignition timing, emission controls Cooling System: Radiator, water pump, thermostat, coolant flow, fan operation Lubrication System: Oil pump, oil filter, oil passages, oil pressure testing Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel filter, fuel tank Braking System: Hydraulic system, ABS (if equipped), disc/drum specifications, pad/rotor replacement, bleeding procedures Suspension System: Front MacPherson struts, rear semi-trailing arms, shock absorbers, springs, bushings, alignment specifications Steering System: Rack and pinion, power steering pump, fluid replacement, tie rod ends HVAC System: Heating, ventilation, air conditioning components, refrigerant servicing (where applicable to the year) Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks, belt inspections Troubleshooting Diagnostics: Common faults, symptom-based diagnostics, electrical troubleshooting charts Engine Overhaul: Engine disassembly, component inspection, reassembly, torque specifications Transmission Repair: Clutch replacement, gearbox disassembly/reassembly, automatic transmission service Brake System Repair: Caliber rebuild, master cylinder replacement, brake line repair Electrical Component Replacement: Alternator, starter, battery, sensors, actuators Bodywork Repair: Panel replacement, door hinge adjustment, glass replacement Technical Depth Depth Of Information: Comprehensive, covering basic maintenance to full engine and transmission rebuilds Diagnostic Level: Advanced, including diagnostic trouble codes (where applicable) and sensor data interpretation Repair Scope: Full vehicle repair, component-level diagnostics and replacement 📊 Manual Specifications File Format Digital File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Illustration Quality: High-resolution diagrams and illustrations Binding Type Physical Format Binding: Not applicable for PDF, but for physical copies, often spiral-bound or perfect-bound for durability Paper Type Physical Format Paper: Not applicable for PDF, but for physical copies, typically high-quality, durable paper ⚙️ Engine Specifications Primary Engine Engine Codes 1987: M10 (4-cylinder), M20 (6-cylinder) Engine M10 Displacement: 1.8L (1766cc) Engine M10 Variants: 318i Engine M20B25 Displacement: 2.5L (2494cc) Engine M20B25 Variants: 325i, 325e (2.7L - Eta variant) Performance Engine M10 Horsepower: ~100-105 hp Engine M10 Torque: ~101-105 lb-ft Engine M20B25 Horsepower: ~168-170 hp Engine M20B25 Torque: ~164-167 lb-ft Fuel System Fuel Injection Type: Bosch L-Jetronic (M10), Bosch Motronic (M20) Recommended Fuel: Unleaded gasoline, Octane rating typically 91 RON (95 ROZ) 🔧 Transmission Standard Transmission Type Base: Getrag 260 5-speed manual Optional Transmission Type Optional: ZF 4HP22 4-speed automatic Features Clutch Type: Single dry plate, hydraulic actuation Differential: Open differential standard; limited-slip differential (LSD) optional Manual Transmission Fluid: BMW recommends specific manual transmission fluids, e.g., SAF-XJ 75W-140 or equivalent GL-4/GL-5 📐 Dimensions Exterior Wheelbase: 2570 mm (101.2 in) Length: Approx. 4355-4415 mm (171.5-173.8 in) depending on body style (sedan, coupe, convertible) Width: Approx. 1675-1700 mm (65.9-66.9 in) Height: Approx. 1370-1380 mm (53.9-54.3 in) Weights Curb Weight: Approx. 1150-1300 kg (2535-2866 lbs) depending on model and equipment Gross Vehicle Weight Rating: Varies by model, typically around 1700-1850 kg 🛡️ Safety Features Ratings Crash Test Results Era: E30 predates modern rigorous crash testing standards like Euro NCAP; documented safety features reflect 1980s standards. Active Features ABS: Anti-lock Braking System available as an option on most models Limited Slip Differential: Optional LSD can improve traction and stability during acceleration Passive Features Seatbelts: Three-point inertia-reel seatbelts in front and rear Body Structure: Reinforced passenger cell, energy-absorbing crumple zones Steering Column: Collapsible steering column for occupant safety 💡 Technology Features Infotainment Audio System: Factory options included AM/FM radio, cassette player, and upgraded speaker systems from brands like Blaupunkt or Bavaria C Climate Control: Manual climate control standard; optional automatic climate control (ECC - Electronic Climate Control) on higher trims Driver Assistance Cruise Control: Optional feature on many models Onboard Computer: Optional 'Check Control' system for monitoring fluid levels, lights, and basic system status Connectivity Original Connectivity: N/A (pre-modern connectivity era); Analog systems 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 12 months, depending on driving...
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BMW 3 Series E30 1987 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Generation:
E30
Model Year Covered:
1987
Codes
Chassis Code:
E30
👋 Introduction
Market Position
E30 Market Niche:
Compact executive sports sedan, known for its balance of performance, handling, and build quality
Competitive Analysis
Key Competitors 1987:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240
Key Features E30
Driving Dynamics:
Renowned for its sharp handling, rear-wheel drive platform, and driver-focused cockpit
Design Era:
Marked a shift in BMW's design language, more angular and modern than previous generations
Performance Variants:
Introduction of iconic M3 model, and powerful inline-six engines in later years
📋 Manual Details
Coverage Areas
Engine Coverage:
All gasoline engines for 1987 E30 models
Transmission Coverage:
Manual and automatic transmissions
Chassis Coverage:
Suspension, steering, brakes, exhaust, body structure
Electrical Coverage:
Wiring diagrams, lighting, ignition, starting, charging, accessories
Body Coverage:
Interior trim, exterior trim, doors, windows, seats
Page Count
Estimated Page Count:
Varies by specific publication, typically 800-1500 pages
Manual Type
Manual Classification:
Service Repair Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
Print Format:
Printable
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection (Bosch L-Jetronic/Motronic), ignition timing, emission controls
Cooling System:
Radiator, water pump, thermostat, coolant flow, fan operation
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure testing
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel filter, fuel tank
Braking System:
Hydraulic system, ABS (if equipped), disc/drum specifications, pad/rotor replacement, bleeding procedures
Suspension System:
Front MacPherson struts, rear semi-trailing arms, shock absorbers, springs, bushings, alignment specifications
Steering System:
Rack and pinion, power steering pump, fluid replacement, tie rod ends
HVAC System:
Heating, ventilation, air conditioning components, refrigerant servicing (where applicable to the year)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks, belt inspections
Troubleshooting Diagnostics:
Common faults, symptom-based diagnostics, electrical troubleshooting charts
Engine Overhaul:
Engine disassembly, component inspection, reassembly, torque specifications
Transmission Repair:
Clutch replacement, gearbox disassembly/reassembly, automatic transmission service
Brake System Repair:
Caliber rebuild, master cylinder replacement, brake line repair
Electrical Component Replacement:
Alternator, starter, battery, sensors, actuators
Bodywork Repair:
Panel replacement, door hinge adjustment, glass replacement
Technical Depth
Depth Of Information:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds
Diagnostic Level:
Advanced, including diagnostic trouble codes (where applicable) and sensor data interpretation
Repair Scope:
Full vehicle repair, component-level diagnostics and replacement
📊 Manual Specifications
File Format
Digital File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Illustration Quality:
High-resolution diagrams and illustrations
Binding Type
Physical Format Binding:
Not applicable for PDF, but for physical copies, often spiral-bound or perfect-bound for durability
Paper Type
Physical Format Paper:
Not applicable for PDF, but for physical copies, typically high-quality, durable paper
⚙️ Engine Specifications
Primary Engine
Engine Codes 1987:
M10 (4-cylinder), M20 (6-cylinder)
Engine M10 Displacement:
1.8L (1766cc)
Engine M10 Variants:
318i
Engine M20B25 Displacement:
2.5L (2494cc)
Engine M20B25 Variants:
325i, 325e (2.7L - Eta variant)
Performance
Engine M10 Horsepower:
~100-105 hp
Engine M10 Torque:
~101-105 lb-ft
Engine M20B25 Horsepower:
~168-170 hp
Engine M20B25 Torque:
~164-167 lb-ft
Fuel System
Fuel Injection Type:
Bosch L-Jetronic (M10), Bosch Motronic (M20)
Recommended Fuel:
Unleaded gasoline, Octane rating typically 91 RON (95 ROZ)
🔧 Transmission
Standard
Transmission Type Base:
Getrag 260 5-speed manual
Optional
Transmission Type Optional:
ZF 4HP22 4-speed automatic
Features
Clutch Type:
Single dry plate, hydraulic actuation
Differential:
Open differential standard; limited-slip differential (LSD) optional
Manual Transmission Fluid:
BMW recommends specific manual transmission fluids, e.g., SAF-XJ 75W-140 or equivalent GL-4/GL-5
📐 Dimensions
Exterior
Wheelbase:
2570 mm (101.2 in)
Length:
Approx. 4355-4415 mm (171.5-173.8 in) depending on body style (sedan, coupe, convertible)
Width:
Approx. 1675-1700 mm (65.9-66.9 in)
Height:
Approx. 1370-1380 mm (53.9-54.3 in)
Weights
Curb Weight:
Approx. 1150-1300 kg (2535-2866 lbs) depending on model and equipment
Gross Vehicle Weight Rating:
Varies by model, typically around 1700-1850 kg
🛡️ Safety Features
Ratings
Crash Test Results Era:
E30 predates modern rigorous crash testing standards like Euro NCAP; documented safety features reflect 1980s standards.
Active Features
ABS:
Anti-lock Braking System available as an option on most models
Limited Slip Differential:
Optional LSD can improve traction and stability during acceleration
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts in front and rear
Body Structure:
Reinforced passenger cell, energy-absorbing crumple zones
Steering Column:
Collapsible steering column for occupant safety
💡 Technology Features
Infotainment
Audio System:
Factory options included AM/FM radio, cassette player, and upgraded speaker systems from brands like Blaupunkt or Bavaria C
Climate Control:
Manual climate control standard; optional automatic climate control (ECC - Electronic Climate Control) on higher trims
Driver Assistance
Cruise Control:
Optional feature on many models
Onboard Computer:
Optional 'Check Control' system for monitoring fluid levels, lights, and basic system status
Connectivity
Original Connectivity:
N/A (pre-modern connectivity era); Analog systems
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 12 months, depending on driving conditions
Spark Plug Replacement:
Approximately every 20,000-30,000 miles (32,000-48,000 km) for standard plugs
Timing Belt Replacement:
M10 engines use a timing chain; M20 engines use a timing belt. Interval typically 40,000-60,000 miles (64,000-96,000 km) or 5 years. **Crucial for M20 engines as failure causes severe damage.**
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher. Viscosity typically 10W-40 or 15W-50, consult manual for specific engine/climate recommendations. BMW High Performance Synthetic 5W-30/5W-40 was also common.
Coolant Specification:
BMW specified ethylene glycol-based coolant. Mix 50/50 with distilled water. BMW's own coolant is recommended.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
ATF Dexron II or III, or BMW CHF 11 S (check specific vehicle application)
Known Issues
Common E30 Problems:
Cooling system leaks (radiator, hoses, water pump), fuel pump failures, sagging headliner, rust (wheel arches, rocker panels, battery tray), worn suspension bushings, cracked dashboard, seized heater control valves.
Engine Specific Issues:
M10: Oil leaks from rear main seal. M20: Oil leaks from valve cover gasket, oil pan gasket, intake manifold gaskets; potential head gasket issues if overheated; timing belt tensioner failure. M20 'Eta' engines (325e) have lower redline and different cam profile.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'The Ultimate Driving Machine', emphasizing performance and engineering excellence
Model Evolution
E30 Introduction Year:
1982
E30 Body Styles:
2-door sedan, 4-door sedan, convertible, and the iconic M3 hatchback (though M3 is a distinct variant)
E30 Design Philosophy:
Designed by Claus Luthe, aimed at improving aerodynamics and interior space over the E21
Production
E30 Production Years:
1982-1991
E30 Manufacturing Locations:
Germany (Munich, Dingolfing), South Africa, Austria, USA (CKD kits)
🏆 Awards & Recognition
Recognitions
E30 Model Accolades:
Consistently ranked as one of the best driver's cars of its era. E30 M3 is a legendary motorsport icon.
Ratings
Reliability Perception:
Generally good, but requires diligent maintenance due to age. Robust mechanicals but electrical components can be prone to age-related issues.
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