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BMW 525 525i 1987 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 525i Model Variant: 525 Year: 1987 Codes Chassis Code: E34 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Affluent buyers seeking performance, luxury, and engineering excellence Competitive Analysis Key Competitors: Mercedes-Benz W124 E-Class, Audi V8 Quattro, Jaguar XJ, Lexus LS 400 (though LS arrived later) Key Features Driving Dynamics: Renowned for BMW's signature 'Ultimate Driving Machine' handling and ride comfort Build Quality: Exceptional German engineering and materials, known for longevity 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair Page Count Estimated Page Count: High (typical for factory-level manuals, likely 800+ pages) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF, based on typical online offerings) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, timing, seals, gaskets Engine Management: Fuel injection (L-Jetronic or Motronic), ignition system, sensors, ECU diagnostics Transmission Manual: Gearbox overhaul, clutch, driveshafts, differentials Transmission Automatic: Overhaul, fluid changes, torque converter, electronic controls (if applicable) Brakes System: Hydraulic system, ABS (if equipped), caliper/rotor replacement, bleeding procedures Suspension Steering: Front/rear suspension components, shock absorbers, control arms, steering rack, power steering Electrical System: Wiring diagrams, lighting, charging system, starter, fuses, relays, comfort electronics Body And Chassis: Body panel removal/installation, interior trim, door mechanisms, glass, rust prevention Climate Control: HVAC system diagnosis, refrigerant, blower motor, actuators Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Fuel System: Fuel pump, filter, lines, tank, injectors Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, tune-ups, belt adjustments Repair Procedures: Detailed step-by-step instructions for component replacement and repair Troubleshooting Guides: Diagnostic flowcharts and symptom-based problem resolution Technical Specifications: Torque values, clearances, electrical resistance, pressure readings Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Depth: Factory-level detail, suitable for professional mechanics and advanced DIYers Diagnostic Capability: Includes diagnostic procedures and specifications for identifying faults Rebuild Instructions: Likely includes complete engine and transmission rebuild instructions 📊 Manual Specifications File Format Digital Format: PDF (searchable text, bookmark navigation, printable pages) Print Quality Image Resolution: High resolution for clarity of diagrams and text Binding Type Physical Format If Printed: N/A (digital) Paper Type Physical Format If Printed: N/A (digital) ⚙️ Engine Specifications Primary Engine Engine Code: M30B34 (for 535i, but 525i typically used M20 variant) Engine Type: Inline-6 Cylinder, SOHC Displacement: 2.5 Liters (2494 cc) - for 525i variant with M20B25 engine Bore X Stroke: 84.0 mm x 75.0 mm (M20B25) Performance Horsepower: 168-170 hp @ 5800 rpm (M20B25) Torque: 164-167 lb-ft @ 4300 rpm (M20B25) Fuel System Fuel Injection: Bosch L-Jetronic or Motronic fuel injection Fuel Type: Unleaded Gasoline (Premium) Compression Ratio: 8.8:1 (M20B25) 🔧 Transmission Standard Type: 5-speed Manual (Getrag 260) Optional Type: 4-speed Automatic (ZF 4HP22) Features Rear Wheel Drive: Standard Limited Slip Differential: Optional 📐 Dimensions Exterior Length: 4734 mm (186.4 in) Width: 1751 mm (68.9 in) Height: 1413 mm (55.6 in) Wheelbase: 2795 mm (110.0 in) Weights Curb Weight: 1460 kg (3219 lbs) - Manual Transmission 🛡️ Safety Features Ratings NHTSA Ratings: Data not readily available for 1987 models due to differing testing standards Active Features ABS: Optional Anti-lock Braking System Passive Features Airbags: Driver's airbag became available later in the E34 generation, unlikely standard on early '87 models. Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory cassette player, AM/FM radio, optional CD changer Display: Basic analog gauges, trip computer (optional), climate control displays Driver Assistance Cruise Control: Standard or optional depending on trim 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (consult manual for specifics) Major Service Interval: Refer to manual for 30k, 60k, 90k mile service recommendations (e.g., spark plugs, fuel filter, coolant) Fluid Specifications Engine Oil: API SG or higher, SAE 10W-40 or 15W-50 (check manual for exact viscosity based on climate) Coolant: BMW specified ethylene glycol coolant, typically a blue or green mixture (50/50 with distilled water) Transmission Fluid Manual: GL-4 Gear Oil (e.g., SAE 75W-90) Transmission Fluid Automatic: Dexron II (or equivalent for ZF 4HP22) Brake Fluid: DOT 3 or DOT 4 Known Issues Coolant Leaks: Common on M30 and M20 engines, particularly head gasket and hose issues Wiring Harness Degradation: Insulation can become brittle over time, leading to electrical faults Fuel Pump Reliability: Older fuel pumps can fail; access is often through the trunk Suspension Bushings: Wear and tear on control arm bushings and sway bar links are common 📚 Vehicle History Brand Heritage Bmw Philosophy: Emphasis on performance, engineering, and driver engagement since inception Model Evolution E34 Introduction: The E34 generation replaced the E28 5 Series in 1987 (in Europe) and 1988 (in North America). The 1987 model year in Europe would represent the very first E34 5 Series models. Production E34 Production Years: 1987-1996 Manufacturing...
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Mots clés: 1987 525 525i BMW Car Cars Misc
BMW 525 525i 1987 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
525i
Model Variant:
525
Year:
1987
Codes
Chassis Code:
E34
👋 Introduction
Market Position
Segment:
Executive Sedan
Target Audience:
Affluent buyers seeking performance, luxury, and engineering excellence
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8 Quattro, Jaguar XJ, Lexus LS 400 (though LS arrived later)
Key Features
Driving Dynamics:
Renowned for BMW's signature 'Ultimate Driving Machine' handling and ride comfort
Build Quality:
Exceptional German engineering and materials, known for longevity
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair
Page Count
Estimated Page Count:
High (typical for factory-level manuals, likely 800+ pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on typical online offerings)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, timing, seals, gaskets
Engine Management:
Fuel injection (L-Jetronic or Motronic), ignition system, sensors, ECU diagnostics
Transmission Manual:
Gearbox overhaul, clutch, driveshafts, differentials
Transmission Automatic:
Overhaul, fluid changes, torque converter, electronic controls (if applicable)
Brakes System:
Hydraulic system, ABS (if equipped), caliper/rotor replacement, bleeding procedures
Suspension Steering:
Front/rear suspension components, shock absorbers, control arms, steering rack, power steering
Electrical System:
Wiring diagrams, lighting, charging system, starter, fuses, relays, comfort electronics
Body And Chassis:
Body panel removal/installation, interior trim, door mechanisms, glass, rust prevention
Climate Control:
HVAC system diagnosis, refrigerant, blower motor, actuators
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Fuel System:
Fuel pump, filter, lines, tank, injectors
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, tune-ups, belt adjustments
Repair Procedures:
Detailed step-by-step instructions for component replacement and repair
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based problem resolution
Technical Specifications:
Torque values, clearances, electrical resistance, pressure readings
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and advanced DIYers
Diagnostic Capability:
Includes diagnostic procedures and specifications for identifying faults
Rebuild Instructions:
Likely includes complete engine and transmission rebuild instructions
📊 Manual Specifications
File Format
Digital Format:
PDF (searchable text, bookmark navigation, printable pages)
Print Quality
Image Resolution:
High resolution for clarity of diagrams and text
Binding Type
Physical Format If Printed:
N/A (digital)
Paper Type
Physical Format If Printed:
N/A (digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B34 (for 535i, but 525i typically used M20 variant)
Engine Type:
Inline-6 Cylinder, SOHC
Displacement:
2.5 Liters (2494 cc) - for 525i variant with M20B25 engine
Bore X Stroke:
84.0 mm x 75.0 mm (M20B25)
Performance
Horsepower:
168-170 hp @ 5800 rpm (M20B25)
Torque:
164-167 lb-ft @ 4300 rpm (M20B25)
Fuel System
Fuel Injection:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded Gasoline (Premium)
Compression Ratio:
8.8:1 (M20B25)
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag 260)
Optional
Type:
4-speed Automatic (ZF 4HP22)
Features
Rear Wheel Drive:
Standard
Limited Slip Differential:
Optional
📐 Dimensions
Exterior
Length:
4734 mm (186.4 in)
Width:
1751 mm (68.9 in)
Height:
1413 mm (55.6 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1460 kg (3219 lbs) - Manual Transmission
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data not readily available for 1987 models due to differing testing standards
Active Features
ABS:
Optional Anti-lock Braking System
Passive Features
Airbags:
Driver's airbag became available later in the E34 generation, unlikely standard on early '87 models.
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory cassette player, AM/FM radio, optional CD changer
Display:
Basic analog gauges, trip computer (optional), climate control displays
Driver Assistance
Cruise Control:
Standard or optional depending on trim
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (consult manual for specifics)
Major Service Interval:
Refer to manual for 30k, 60k, 90k mile service recommendations (e.g., spark plugs, fuel filter, coolant)
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-50 (check manual for exact viscosity based on climate)
Coolant:
BMW specified ethylene glycol coolant, typically a blue or green mixture (50/50 with distilled water)
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90)
Transmission Fluid Automatic:
Dexron II (or equivalent for ZF 4HP22)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Coolant Leaks:
Common on M30 and M20 engines, particularly head gasket and hose issues
Wiring Harness Degradation:
Insulation can become brittle over time, leading to electrical faults
Fuel Pump Reliability:
Older fuel pumps can fail; access is often through the trunk
Suspension Bushings:
Wear and tear on control arm bushings and sway bar links are common
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Emphasis on performance, engineering, and driver engagement since inception
Model Evolution
E34 Introduction:
The E34 generation replaced the E28 5 Series in 1987 (in Europe) and 1988 (in North America). The 1987 model year in Europe would represent the very first E34 5 Series models.
Production
E34 Production Years:
1987-1996
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E34 generation was widely praised by automotive journalists for its driving dynamics, refinement, and build quality.
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