BMW 535I E34 Technical Workshop Manual All 1988-1991 ModelS COVERED
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🏷️ Basic Information Identification Make: BMW Model: 535i Chassis Code: E34 Model Years Covered: 1988-1991 Codes Engine Code Primary: M30B34 👋 Introduction Market Position Vehicle Segment: Executive/Luxury Sedan Target Audience For Manual: BMW enthusiasts, independent repair shops, DIY mechanics Competitive Analysis Competitors Of E34: Mercedes-Benz W124 E-Class, Audi V8 (D1), Lexus LS 400 Key Features Manual Value Proposition: Enables professional-level servicing and repair, reducing reliance on dealership technicians and promoting longevity of the vehicle. E34 Defining Characteristics: Robust build quality, sophisticated engineering, refined driving dynamics, inline-six engine reputation. 📋 Manual Details Coverage Areas Service Scope: Comprehensive Workshop Service and Repair Page Count Estimated Pages: Likely 1000+ pages (typical for comprehensive E34 workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, timing, lubrication, cooling, fuel injection (Bosch Motronic) Transmission: Manual & Automatic transmission repair, adjustment, fluid service Brakes: Hydraulic system, ABS, component replacement, bleeding procedures Suspension: Front and rear suspension, steering system, shock absorbers, springs, bushings Electrical System: Wiring diagrams, component testing, fuse/relay identification, starter, alternator, ignition system Bodywork: Exterior panel repair, interior trim, glass replacement, door mechanisms Heating And Air Conditioning: HVAC system diagnostics, component replacement, refrigerant service Fuel System: Fuel pump, injectors, fuel filter, fuel tank service Exhaust System: Component inspection, replacement, catalytic converter information Wheels And Tires: Tire pressure, wheel alignment, balancing Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Troubleshooting: Diagnostic flowcharts and symptom-based fault finding Repair: Component replacement, rebuild procedures for major systems Adjustment: Valve adjustments, parking brake, idle speed Disassembly Assembly: Step-by-step instructions with illustrations for component removal and installation Installation: Accessories, performance upgrades (where applicable to factory specifications) Technical Depth Diagnostics: Advanced diagnostic procedures, electrical troubleshooting, engine management system analysis Rebuilds: Complete engine and transmission rebuild instructions Specifications: Torque values, clearances, tolerances, fluid capacities 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages Print Quality Usability: Optimized for digital viewing and printing Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: M30B34 Configuration: 3.4 Liter Inline-6 SOHC (Single Overhead Camshaft) Bore X Stroke: 92.0 mm x 86.0 mm Compression Ratio: 8.0:1 or 8.5:1 (depending on market and specific variant) Performance Horsepower: Approx. 208-211 hp @ 5700-5800 rpm Torque: Approx. 214-220 lb-ft @ 3700-4000 rpm Fuel System Fuel Delivery: Bosch Motronic ML-S DME (Digital Engine Electronics) with multi-point fuel injection Fuel Type: Unleaded Gasoline (Premium Octane Recommended) Lubrication Oil Capacity: Approx. 6.5 liters (6.9 US quarts) with filter change Cooling Coolant Capacity: Approx. 10.0 liters (10.6 US quarts) with expansion tank 🔧 Transmission Standard Type: Getrag 260 5-speed Manual Transmission Optional Type: ZF 4HP22 4-speed Automatic Transmission Features Automatic Features: Electronic control, Sport mode (on some later models) Fluid Specifications Manual Transmission Fluid: BMW ATF or equivalent (e.g., Pentosin MTF LT-2) - Consult manual for exact spec Automatic Transmission Fluid: ZF Lifeguardfluid 5 or equivalent (e.g., Pentosin ATF1) - Consult manual for exact spec 📐 Dimensions Exterior Length: Approx. 4709 mm (185.4 in) Width: Approx. 1751 mm (68.9 in) Height: Approx. 1410 mm (55.5 in) Wheelbase: Approx. 2763 mm (108.8 in) Weights Curb Weight: Approx. 1570-1650 kg (3461-3638 lbs) 🛡️ Safety Features Ratings Crash Test Results: No specific NHTSA ratings for this era of BMW, but E34 known for robust chassis and safety engineering of its time. Active Features ABS: Standard (Bosch ABS II) Passive Features Airbags: Driver's side airbag standard from 1990 onwards Seatbelts: Front and rear 3-point seatbelts, pre-tensioners for front belts 💡 Technology Features Infotainment Audio System: Factory BMW AM/FM cassette player, optional CD changer preparation Driver Assistance Cruise Control: Standard on 535i Connectivity Communication Systems: Limited by era; no modern Bluetooth or USB connectivity unless aftermarket installed. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-10,000 miles (or as indicated by the vehicle's service indicator system, i.e., Condition Based Service) Spark Plug Replacement: Around 60,000 miles for standard plugs, longer for platinum/iridium Coolant Flush: Every 2-3 years or 30,000-50,000 miles Transmission Fluid Service: Manual: Every 60,000 miles. Automatic: Often considered 'lifetime' but recommended fluid change around 60,000-100,000 miles. Fluid Specifications Engine Oil Type: BMW High Performance Synthetic Motor Oil 5W-30 or 5W-40 (API SJ/SL or higher, ACEA A3/B3 equivalent) Brake Fluid Type: DOT 4 Power Steering Fluid: Pentosin CHF 11S or BMW ATF Dexron III Known Issues Common E34 Issues: Oil leaks (valve cover gasket, oil pan gasket), coolant leaks (hose degradation, water pump, expansion tank), ABS sensor failures, suspension bushing wear, VANOS issues (on later M30 variant engines, though less common on early 535i), heater control valve failure, rear subframe mounting points. 📚 Vehicle History Brand Heritage Bmw Philosophy: 'The Ultimate Driving Machine' - focus on performance, handling, and driver engagement. Model Evolution E34 Introduction:...
Approx. 6.5 liters (6.9 US quarts) with filter change
Cooling
Coolant Capacity:
Approx. 10.0 liters (10.6 US quarts) with expansion tank
🔧 Transmission
Standard
Type:
Getrag 260 5-speed Manual Transmission
Optional
Type:
ZF 4HP22 4-speed Automatic Transmission
Features
Automatic Features:
Electronic control, Sport mode (on some later models)
Fluid Specifications
Manual Transmission Fluid:
BMW ATF or equivalent (e.g., Pentosin MTF LT-2) - Consult manual for exact spec
Automatic Transmission Fluid:
ZF Lifeguardfluid 5 or equivalent (e.g., Pentosin ATF1) - Consult manual for exact spec
📐 Dimensions
Exterior
Length:
Approx. 4709 mm (185.4 in)
Width:
Approx. 1751 mm (68.9 in)
Height:
Approx. 1410 mm (55.5 in)
Wheelbase:
Approx. 2763 mm (108.8 in)
Weights
Curb Weight:
Approx. 1570-1650 kg (3461-3638 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
No specific NHTSA ratings for this era of BMW, but E34 known for robust chassis and safety engineering of its time.
Active Features
ABS:
Standard (Bosch ABS II)
Passive Features
Airbags:
Driver's side airbag standard from 1990 onwards
Seatbelts:
Front and rear 3-point seatbelts, pre-tensioners for front belts
💡 Technology Features
Infotainment
Audio System:
Factory BMW AM/FM cassette player, optional CD changer preparation
Driver Assistance
Cruise Control:
Standard on 535i
Connectivity
Communication Systems:
Limited by era; no modern Bluetooth or USB connectivity unless aftermarket installed.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles (or as indicated by the vehicle's service indicator system, i.e., Condition Based Service)
Spark Plug Replacement:
Around 60,000 miles for standard plugs, longer for platinum/iridium
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles
Transmission Fluid Service:
Manual: Every 60,000 miles. Automatic: Often considered 'lifetime' but recommended fluid change around 60,000-100,000 miles.
Fluid Specifications
Engine Oil Type:
BMW High Performance Synthetic Motor Oil 5W-30 or 5W-40 (API SJ/SL or higher, ACEA A3/B3 equivalent)
Brake Fluid Type:
DOT 4
Power Steering Fluid:
Pentosin CHF 11S or BMW ATF Dexron III
Known Issues
Common E34 Issues:
Oil leaks (valve cover gasket, oil pan gasket), coolant leaks (hose degradation, water pump, expansion tank), ABS sensor failures, suspension bushing wear, VANOS issues (on later M30 variant engines, though less common on early 535i), heater control valve failure, rear subframe mounting points.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
'The Ultimate Driving Machine' - focus on performance, handling, and driver engagement.
Model Evolution
E34 Introduction:
Introduced in 1987 (Europe) and 1988 (North America), replacing the E28.
E34 Design:
Designed by Boyke Boyer, notable for its aerodynamic styling and evolution from the previous generation.
Production
Production Years E34:
1987-1996
Manufacturing Locations:
Germany (Dingolfing), South Africa, Thailand, Venezuela
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
BMW 5 Series (E34 generation) was a frequent recipient of Car and Driver's 10Best list during its production run.
Ratings
General Reputation:
Highly regarded for its driving dynamics, build quality, and luxurious feel for its time.
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