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Yamaha XV250 Virago 1988-2005 Motorcycle Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Model Nickname: V-Star 250 (later model years in some markets) Generation: First Generation Production Years Covered By Manual: 1988-2005 Chassis Code: XV250 👋 Introduction Market Position Market Segment: Entry-level cruiser motorcycle Target Demographic: Beginner riders, riders seeking an accessible and stylish cruiser Competitive Analysis Competitors: Honda Rebel 250, Kawasaki Vulcan 500 (larger displacement but similar styling) Key Features Styling: Classic V-twin cruiser styling with ample chrome, low seat height, relaxed riding position Engine Layout: Air-cooled, 70-degree V-twin engine Reliability: Known for Yamaha's robust engineering and reliability Accessibility: User-friendly for new riders due to its manageable power and weight 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Delivery Format: Digital Download (PDF, ZIP, RAR, EXE) Page Count: 291 Pages + 1 fold-out File Size: Up to 5 GB (varies by compression) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, cylinders, pistons, crankshaft, camshafts, valve train, lubrication system Fuel System: Carburetor(s) (Mikuni VM22), fuel tank, fuel lines, fuel pump (if applicable), air filter Ignition System: CDI ignition, spark plugs, ignition coils, timing Transmission: Gearbox, clutch assembly (wet multi-plate), shifting mechanism, final drive (chain) Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, turn signals), instrumentation Braking System: Front disc brake, rear drum brake, brake fluid specifications, bleeding procedures Suspension: Front telescopic forks, rear swingarm with dual shock absorbers, fork oil specifications, adjustment Chassis And Frame: Frame inspection, steering head bearings, wheel bearings Bodywork And Trim: Fenders, fuel tank, seat, side covers, exhaust system, chrome components Procedures Included Maintenance: Regular servicing, oil changes, filter replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake system checks Troubleshooting: Diagnostic charts for common starting, running, and electrical issues Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly Rebuilding: Complete engine rebuild procedures, carburetor overhauls Diagnostics: Component testing, electrical troubleshooting using diagrams Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds) Detail Level: Illustrated with clear step-by-step instructions, exploded views, and diagrams Target Audience: Professional Technicians, Mechanics, DIY Enthusiasts 📊 Manual Specifications File Format Primary Format: PDF Additional Formats: ZIP, RAR, EXE (for compressed/self-extracting archives) Searchability: Likely searchable text within PDF (dependent on original source) Print Quality Printability: Printable without restrictions Illustration Quality: Zoomable illustrations, detailed component explosions, exploded views Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, SOHC, 70° V-twin Displacement: 234 cc (234 cubic centimeters) Bore X Stroke: 45.0 mm x 74.0 mm Compression Ratio: 10.1:1 Performance Horsepower: Approximately 18-20 HP at 7,500 RPM (estimated, varies slightly by year/market) Torque: Approximately 19-20 Nm (14-15 lb-ft) at 6,000 RPM (estimated) Fuel System Carburetion: Dual Mikuni VM22 constant velocity carburetors Fuel Tank Capacity: Approximately 9.5 Liters (2.5 US gal) Fuel Type: Unleaded gasoline, minimum 87 octane 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed Clutch Type: Wet, multi-plate Features Final Drive: Chain drive Gear Ratios: Detailed in manual, specific ratios vary by year but consistent across generation Transmission Fluid Type: Yamaha Motorcycle Gear Oil (API GL-1 or GL-2) or equivalent SAE 80W-90 gear oil 📐 Dimensions Exterior Overall Length: Approx. 2,255 mm (88.8 in) Overall Width: Approx. 770 mm (30.3 in) Overall Height: Approx. 1,105 mm (43.5 in) Seat Height: Approx. 710 mm (28.0 in) Wheelbase: Approx. 1,485 mm (58.5 in) Weights Dry Weight: Approx. 148 kg (326 lbs) Wet Weight: Approx. 158 kg (348 lbs) Maximum Load Capacity: Approx. 180 kg (397 lbs), including rider and luggage 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same way as cars; adherence to road safety standards is implied. Active Features Active Safety Features: Responsive braking system, stable chassis geometry, rider ergonomics designed for control Passive Features Passive Safety Features: Durable frame construction, rider protection via riding gear (not part of vehicle specification) 💡 Technology Features Infotainment Infotainment System: Not applicable (basic instrumentation) Instrumentation Instrument Cluster: Analog speedometer, tachometer (on some models), odometer, trip meter, neutral indicator, high-beam indicator, turn signal indicators 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km (2,000-3,000 miles) or 6 months Air Filter Cleaning Interval: Every 5,000-10,000 km (3,000-6,000 miles) Spark Plug Inspection Interval: Every 10,000-15,000 km (6,000-9,000 miles) Valve Clearance Check Interval: Every 20,000-30,000 km (12,000-18,000 miles) Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher motorcycle oil Engine Oil Capacity: Approx. 1.4 Liters (1.5 US qt) without filter change; Approx. 1.6 Liters (1.7 US qt) with filter change. Brake Fluid Type: DOT 3 or DOT 4 brake fluid Fork Oil Type: Yamaha Fork Oil 10W (or equivalent SAE 10W motorcycle fork oil) Fork Oil Quantity: Approx. 307 ml (10.4 US oz) per fork leg Known Issues Common Wear Items: Clutch...
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Yamaha XV250 Virago 1988-2005 Motorcycle Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004Yamaha XV250 Virago 1988-2005 Motorcycle Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004Yamaha XV250 Virago 1988-2005 Motorcycle Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004Yamaha XV250 Virago 1988-2005 Motorcycle Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV250 Virago
Model Nickname:
V-Star 250 (later model years in some markets)
Generation:
First Generation
Production Years Covered By Manual:
1988-2005
Chassis Code:
XV250
👋 Introduction
Market Position
Market Segment:
Entry-level cruiser motorcycle
Target Demographic:
Beginner riders, riders seeking an accessible and stylish cruiser
Competitive Analysis
Competitors:
Honda Rebel 250, Kawasaki Vulcan 500 (larger displacement but similar styling)
Key Features
Styling:
Classic V-twin cruiser styling with ample chrome, low seat height, relaxed riding position
Engine Layout:
Air-cooled, 70-degree V-twin engine
Reliability:
Known for Yamaha's robust engineering and reliability
Accessibility:
User-friendly for new riders due to its manageable power and weight
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Delivery Format:
Digital Download (PDF, ZIP, RAR, EXE)
Page Count:
291 Pages + 1 fold-out
File Size:
Up to 5 GB (varies by compression)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, cylinders, pistons, crankshaft, camshafts, valve train, lubrication system
Fuel System:
Carburetor(s) (Mikuni VM22), fuel tank, fuel lines, fuel pump (if applicable), air filter
Ignition System:
CDI ignition, spark plugs, ignition coils, timing
Transmission:
Gearbox, clutch assembly (wet multi-plate), shifting mechanism, final drive (chain)
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, turn signals), instrumentation
Braking System:
Front disc brake, rear drum brake, brake fluid specifications, bleeding procedures
Suspension:
Front telescopic forks, rear swingarm with dual shock absorbers, fork oil specifications, adjustment
Chassis And Frame:
Frame inspection, steering head bearings, wheel bearings
Bodywork And Trim:
Fenders, fuel tank, seat, side covers, exhaust system, chrome components
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake system checks
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Rebuilding:
Complete engine rebuild procedures, carburetor overhauls
Diagnostics:
Component testing, electrical troubleshooting using diagrams
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds)
Detail Level:
Illustrated with clear step-by-step instructions, exploded views, and diagrams
Target Audience:
Professional Technicians, Mechanics, DIY Enthusiasts
📊 Manual Specifications
File Format
Primary Format:
PDF
Additional Formats:
ZIP, RAR, EXE (for compressed/self-extracting archives)
Searchability:
Likely searchable text within PDF (dependent on original source)
Print Quality
Printability:
Printable without restrictions
Illustration Quality:
Zoomable illustrations, detailed component explosions, exploded views
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC, 70° V-twin
Displacement:
234 cc (234 cubic centimeters)
Bore X Stroke:
45.0 mm x 74.0 mm
Compression Ratio:
10.1:1
Performance
Horsepower:
Approximately 18-20 HP at 7,500 RPM (estimated, varies slightly by year/market)
Torque:
Approximately 19-20 Nm (14-15 lb-ft) at 6,000 RPM (estimated)
Fuel System
Carburetion:
Dual Mikuni VM22 constant velocity carburetors
Fuel Tank Capacity:
Approximately 9.5 Liters (2.5 US gal)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multi-plate
Features
Final Drive:
Chain drive
Gear Ratios:
Detailed in manual, specific ratios vary by year but consistent across generation
Transmission Fluid Type:
Yamaha Motorcycle Gear Oil (API GL-1 or GL-2) or equivalent SAE 80W-90 gear oil
📐 Dimensions
Exterior
Overall Length:
Approx. 2,255 mm (88.8 in)
Overall Width:
Approx. 770 mm (30.3 in)
Overall Height:
Approx. 1,105 mm (43.5 in)
Seat Height:
Approx. 710 mm (28.0 in)
Wheelbase:
Approx. 1,485 mm (58.5 in)
Weights
Dry Weight:
Approx. 148 kg (326 lbs)
Wet Weight:
Approx. 158 kg (348 lbs)
Maximum Load Capacity:
Approx. 180 kg (397 lbs), including rider and luggage
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycles in the same way as cars; adherence to road safety standards is implied.
Active Features
Active Safety Features:
Responsive braking system, stable chassis geometry, rider ergonomics designed for control
Passive Features
Passive Safety Features:
Durable frame construction, rider protection via riding gear (not part of vehicle specification)
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic instrumentation)
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer (on some models), odometer, trip meter, neutral indicator, high-beam indicator, turn signal indicators
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (2,000-3,000 miles) or 6 months
Air Filter Cleaning Interval:
Every 5,000-10,000 km (3,000-6,000 miles)
Spark Plug Inspection Interval:
Every 10,000-15,000 km (6,000-9,000 miles)
Valve Clearance Check Interval:
Every 20,000-30,000 km (12,000-18,000 miles)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher motorcycle oil
Engine Oil Capacity:
Approx. 1.4 Liters (1.5 US qt) without filter change; Approx. 1.6 Liters (1.7 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Fork Oil Type:
Yamaha Fork Oil 10W (or equivalent SAE 10W motorcycle fork oil)
Fork Oil Quantity:
Approx. 307 ml (10.4 US oz) per fork leg
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings
Potential Issues:
Carburetor synchronization may require periodic adjustment; charging system components (regulator/rectifier) can be prone to failure over time; some early models might have carburetor jetting sensitive to altitude.
Recommended Upgrades:
Some owners opt for aftermarket exhaust systems for improved sound and slight performance gains; braided steel brake lines for improved feel.
📚 Vehicle History
Brand Heritage
Yamaha Heritage:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Renowned for quality, performance, and innovation.
Model Evolution
Xv250 Evolution:
The XV250 Virago was introduced in the mid-1980s as Yamaha's entry into the popular small-displacement cruiser market. It remained largely unchanged throughout its production run from 1988 to 2005, highlighting its successful and well-received design and engineering. It was later rebadged and updated as the V-Star 250 in some markets.
Production
Production Locations:
Primarily manufactured in Japan.
Significant Updates During Coverage:
Minimal mechanical or aesthetic changes across the 1988-2005 model years. Updates were generally focused on minor regulatory compliance or color schemes.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While specific 'awards' are not widely documented for this model, its longevity and enduring popularity in the entry-level cruiser segment speak to its success and positive market reception.
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