Mitsubishi Galant 1989 1990 1991 1992 1993 Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E3_A (Eighth Generation) Platform: Mitsubishi E platform (E3_A) Production Start Year: 1987 (Globally), 1989 (North America) Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E37A, E38A, E39A 👋 Introduction Market Position Positioning In Market: The 1989-1993 Mitsubishi Galant represented a significant step forward for Mitsubishi in the mid-size sedan segment, competing with established players like the Toyota Camry, Honda Accord, and Ford Taurus. It was lauded for its distinctive styling, advanced technology for its time (especially the available All-Wheel Drive and 4-Wheel Steering on some trims), and sporty driving dynamics. Competitive Analysis Key Competitive Advantages: Unique styling, available AWD and 4WS (Super-4WS) options, robust engine choices, and a reputation for reliability. The E3_A Galant offered a compelling blend of comfort, performance, and technological innovation. Key Features Defining Attributes: The manual covers a generation of Galant that was a pivotal model for Mitsubishi, showcasing front-wheel drive and optional all-wheel drive configurations, with some high-performance variants. The availability of advanced features like 'Super-ECS' (Electronic Control Suspension) and 'Super-HICAS' (High Mobility Articulated Steering) on select models makes this manual essential for owners seeking to maintain these complex systems. 📋 Manual Details Coverage Areas Applicable Model Years: 1989, 1990, 1991, 1992, 1993 Specific Trims Covered: Likely covers base models, GL, GLS, GT, GSR, and the high-performance VR-4 trims, as well as any relevant sedan or coupe body styles if offered in specific markets for these years. Page Count Estimated Page Count: Varies by specific volume, but typically 1500-2500+ pages for a complete set covering multiple years and configurations. Manual Type Manual Type: Official Factory Service Repair Shop Manual Manual Origin: Official Factory Service Manual, compiled by Mitsubishi Motors Corporation engineers. Language Language: English Language Clarity: Written in clear, technical English, suitable for both professional mechanics and experienced DIYers. Format Digital Format: PDF Compatibility And Access: Downloadable PDF accessible on Windows, Mac, smartphones, iPads, and other devices with a PDF reader. Link sent via email within hours of payment confirmation. 📖 Manual Coverage Systems Covered Major Systems: Engine Mechanical, Fuel System, Emission Control, Lubrication & Cooling, Ignition System, Starting & Charging System, Clutch, Transmission (Manual & Automatic), Drive Shafts, Differential, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Body Electrical, Climate Control, Body & Frame, Interior Trim, Exterior Trim, Troubleshooting, Wiring Diagrams. Electrical System Detail: Comprehensive wiring diagrams for all major systems including lighting, ignition, fuel injection, power accessories, HVAC, instrumentation, and audio. Troubleshooting guides for common electrical faults. Body And Frame: Information on body panel removal and installation, structural component repair, corrosion protection, and sealing procedures. Includes details on glass replacement and interior trim removal. Climate Control System: Detailed information on air conditioning system operation, refrigerant handling (R12 for this era), compressor service, evaporator and condenser inspection, heater core replacement, and HVAC control module diagnostics. Body Electrical Detail: Covers headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, instrument cluster illumination and indicators, and related switchgear. Includes fuse box diagrams and relay locations. Intake And Exhaust Systems: Air intake system components, exhaust manifold, catalytic converter, muffler, exhaust pipes. Information on emissions controls and troubleshooting related to these systems. Procedures Included Repair Procedures: Routine maintenance, lubrication, engine tune-up, engine removal/installation, major engine rebuilds, transmission service/rebuild, brake system overhauls, suspension component replacement, steering system repairs, electrical diagnostics and repair, body panel replacement, interior component repair, climate control system servicing, troubleshooting guides, diagnostic procedures. Engine Management Procedures: Detailed procedures for engine disassembly and reassembly, valve adjustments, piston and connecting rod installation, crankshaft and bearing installation, cylinder head services, and oil pump calibration. Includes specifications for clearances, torque values, and measurements. Transmission Service Procedures: Step-by-step guides for manual and automatic transmission removal, disassembly, inspection, repair, and reassembly. Includes clutch replacement, torque converter installation, gear synchro replacement, and transmission fluid change procedures. Suspension And Steering Repair: Detailed instructions for replacing struts and shocks, control arms, bushings, ball joints, tie rod ends, wheel bearings, and steering rack components. Wheel alignment procedures and specifications are also covered. Diagnostic Troubleshooting Charts: Extensive charts designed to help diagnose a wide range of vehicle problems by symptom. For example, 'engine will not start', 'poor engine performance', 'brakes feel spongy', 'lights not working'. Technical Depth Depth Of Information: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures, OEM specifications (torque values, clearances, pressures), electrical schematics, and component testing. Designed for professional technicians and skilled DIY enthusiasts. Diagnostic Procedures: Includes diagnostic charts for drivability issues, electrical faults, and mechanical problems. Provides guidance on using basic diagnostic tools and interpreting symptoms. Specific sections on fuel system diagnostics, ignition system testing, and emission control system troubleshooting. Oem Specifications Included: Includes critical OEM specifications such as torque values for all fasteners, compression pressure ranges for engine cylinders, fuel...

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Taper: Car

Distributeur:

UGS: 145572

Collections: ALL Mitsubishi

Disponibilité: En stock

Mots clés: 1989 1990 1991 1992 1993 Car Cars Galant Mitsubishi

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

E3_A (Eighth Generation)

Platform:

Mitsubishi E platform (E3_A)

Production Start Year:

1987 (Globally), 1989 (North America)

Codes

Chassis Codes:

E31A, E32A, E33A, E34A, E35A, E37A, E38A, E39A

👋 Introduction

Market Position

Positioning In Market:

The 1989-1993 Mitsubishi Galant represented a significant step forward for Mitsubishi in the mid-size sedan segment, competing with established players like the Toyota Camry, Honda Accord, and Ford Taurus. It was lauded for its distinctive styling, advanced technology for its time (especially the available All-Wheel Drive and 4-Wheel Steering on some trims), and sporty driving dynamics.

Competitive Analysis

Key Competitive Advantages:

Unique styling, available AWD and 4WS (Super-4WS) options, robust engine choices, and a reputation for reliability. The E3_A Galant offered a compelling blend of comfort, performance, and technological innovation.

Key Features

Defining Attributes:

The manual covers a generation of Galant that was a pivotal model for Mitsubishi, showcasing front-wheel drive and optional all-wheel drive configurations, with some high-performance variants. The availability of advanced features like 'Super-ECS' (Electronic Control Suspension) and 'Super-HICAS' (High Mobility Articulated Steering) on select models makes this manual essential for owners seeking to maintain these complex systems.

📋 Manual Details

Coverage Areas

Applicable Model Years:

1989, 1990, 1991, 1992, 1993

Specific Trims Covered:

Likely covers base models, GL, GLS, GT, GSR, and the high-performance VR-4 trims, as well as any relevant sedan or coupe body styles if offered in specific markets for these years.

Page Count

Estimated Page Count:

Varies by specific volume, but typically 1500-2500+ pages for a complete set covering multiple years and configurations.

Manual Type

Manual Type:

Official Factory Service Repair Shop Manual

Manual Origin:

Official Factory Service Manual, compiled by Mitsubishi Motors Corporation engineers.

Language

Language:

English

Language Clarity:

Written in clear, technical English, suitable for both professional mechanics and experienced DIYers.

Format

Digital Format:

Compatibility And Access:

Downloadable PDF accessible on Windows, Mac, smartphones, iPads, and other devices with a PDF reader. Link sent via email within hours of payment confirmation.

📖 Manual Coverage

Systems Covered

Major Systems:

Engine Mechanical, Fuel System, Emission Control, Lubrication & Cooling, Ignition System, Starting & Charging System, Clutch, Transmission (Manual & Automatic), Drive Shafts, Differential, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Body Electrical, Climate Control, Body & Frame, Interior Trim, Exterior Trim, Troubleshooting, Wiring Diagrams.

Electrical System Detail:

Comprehensive wiring diagrams for all major systems including lighting, ignition, fuel injection, power accessories, HVAC, instrumentation, and audio. Troubleshooting guides for common electrical faults.

Body And Frame:

Information on body panel removal and installation, structural component repair, corrosion protection, and sealing procedures. Includes details on glass replacement and interior trim removal.

Climate Control System:

Detailed information on air conditioning system operation, refrigerant handling (R12 for this era), compressor service, evaporator and condenser inspection, heater core replacement, and HVAC control module diagnostics.

Body Electrical Detail:

Covers headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, instrument cluster illumination and indicators, and related switchgear. Includes fuse box diagrams and relay locations.

Intake And Exhaust Systems:

Air intake system components, exhaust manifold, catalytic converter, muffler, exhaust pipes. Information on emissions controls and troubleshooting related to these systems.

Procedures Included

Repair Procedures:

Routine maintenance, lubrication, engine tune-up, engine removal/installation, major engine rebuilds, transmission service/rebuild, brake system overhauls, suspension component replacement, steering system repairs, electrical diagnostics and repair, body panel replacement, interior component repair, climate control system servicing, troubleshooting guides, diagnostic procedures.

Engine Management Procedures:

Detailed procedures for engine disassembly and reassembly, valve adjustments, piston and connecting rod installation, crankshaft and bearing installation, cylinder head services, and oil pump calibration. Includes specifications for clearances, torque values, and measurements.

Transmission Service Procedures:

Step-by-step guides for manual and automatic transmission removal, disassembly, inspection, repair, and reassembly. Includes clutch replacement, torque converter installation, gear synchro replacement, and transmission fluid change procedures.

Suspension And Steering Repair:

Detailed instructions for replacing struts and shocks, control arms, bushings, ball joints, tie rod ends, wheel bearings, and steering rack components. Wheel alignment procedures and specifications are also covered.

Diagnostic Troubleshooting Charts:

Extensive charts designed to help diagnose a wide range of vehicle problems by symptom. For example, 'engine will not start', 'poor engine performance', 'brakes feel spongy', 'lights not working'.

Technical Depth

Depth Of Information:

Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures, OEM specifications (torque values, clearances, pressures), electrical schematics, and component testing. Designed for professional technicians and skilled DIY enthusiasts.

Diagnostic Procedures:

Includes diagnostic charts for drivability issues, electrical faults, and mechanical problems. Provides guidance on using basic diagnostic tools and interpreting symptoms. Specific sections on fuel system diagnostics, ignition system testing, and emission control system troubleshooting.

Oem Specifications Included:

Includes critical OEM specifications such as torque values for all fasteners, compression pressure ranges for engine cylinders, fuel pressure specifications, ignition timing settings, valve clearances, bearing clearances, and brake component specifications.

📊 Manual Specifications

File Format

File Format Details:

High-quality PDF, searchable text for efficient information retrieval, compatible with all modern operating systems and devices.

Digital Rights And Usage:

Printable and copyable for personal use, lifetime protection policy against loss or damage for replacements.

Digital Features:

PDF format ensures universal compatibility and easy navigation. Searchable text allows for quick lookups of specific repair procedures or specifications.

Print Quality

Printability:

Fully printable, allowing users to print specific sections or the entire manual as needed for workshop use.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Common Engine Options:

1.8L (4G37), 2.0L (4G63, 4G63T - turbocharged), 2.4L (4G64).

Performance

Horsepower And Torque Ranges:

Varies by engine: 1.8L (approx. 95-113 hp), 2.0L non-turbo (approx. 120-135 hp), 2.0L turbo (approx. 195-205 hp for VR-4), 2.4L (approx. 130-145 hp).

Turbocharger Specifications Vr 4:

The VR-4 models feature a Mitsubishi TD05H-14B turbocharger, intercooler, and specific engine management tuning for optimal performance. The manual will detail boost pressure, intercooler system checks, and related components.

Fuel System

Fuel Delivery Systems:

Multi-point fuel injection (MPI), some variants may have electronic fuel injection (EFI). Turbocharged models utilize more advanced fuel and ignition management systems.

Fuel Pump And Injector Data:

Manual provides specifications for fuel pump pressure, flow rates, and diagnostic procedures for fuel injectors, including testing for proper spray patterns and resistance values.

Engine Codes

Engine Identification Codes:

Key engine codes: 4G37 (1.8L), 4G63 (2.0L DOHC MPI, 4G63T 2.0L DOHC Turbocharged), 4G64 (2.4L SOHC MPI). The manual will detail which engines are found in which models and years.

Engine Mechanical

Engine Assembly Components:

Covers cylinder block, cylinder head, camshafts, crankshaft, pistons, connecting rods, timing gears/belts/chains, oil pump, and oil pan. Detailed diagrams and procedures for each component's installation and adjustment.

Cooling System

Cooling System Components And Service:

Radiator, water pump, thermostat, coolant hoses, heater core, and cooling fan. Manual covers inspection, replacement, flushing procedures, and coolant capacity.

🔧 Transmission

Standard

Standard Transmission Type:

5-speed manual transmission was standard on many models.

Optional

Optional Transmission Type:

4-speed automatic transmission was widely available as an option.

Features

Transmission Features:

Sportronic (manual mode on some automatics), All-Wheel Drive (AWD) with viscous coupling center differential on performance models (e.g., VR-4).

📐 Dimensions

Exterior

Overall Dimensions:

Typical sedan dimensions for the era, approximately 4610-4650 mm (length) x 1715-1730 mm (width) x 1380-1420 mm (height). Wheelbase around 2600 mm.

Interior

Interior Space:

Comfortable seating for five passengers, with emphasis on driver-centric cockpit design, especially in sportier trims.

Weights

Curb Weight:

Approximately 1250-1450 kg depending on engine, drivetrain, and trim level.

🛡️ Safety Features

Ratings

Crash Test Information:

As this is a 1989-1993 model, comprehensive government crash test ratings (like NHTSA or IIHS) as we know them today were less standardized. However, the vehicle featured standard safety equipment for its time.

Active Features

Active Safety Systems:

Front-wheel disc brakes, rear drum or disc brakes (depending on trim), optional Anti-lock Braking System (ABS) on higher trims, optional Four-Wheel Steering (Super-HICAS).

Brake System Details:

Front: Ventilated discs. Rear: Discs or drums depending on model. Optional ABS system with electronic brake force distribution (EBD) on some variants. Manual details brake pad/shoe replacement, rotor resurfacing/replacement, and caliper servicing.

Passive Features

Passive Safety Features:

Seat belts, reinforced safety cell, padded dashboard and steering wheel, optional driver-side airbag on later models or specific trims.

💡 Technology Features

Infotainment

Original Infotainment Systems:

Basic AM/FM radio with cassette player, optional CD player integration, manual or power antenna, basic speaker systems. Climate control systems ranged from manual HVAC to automatic climate control on higher trims.

Driver Assistance

Advanced Driver Systems For Era:

Optional All-Wheel Drive (AWD), optional Four-Wheel Steering (Super-HICAS) for improved maneuverability and stability, optional Electronic Control Suspension (ECS) for adjustable ride stiffness.

Connectivity

Connectivity Features Original:

Limited by the era; primarily focused on power accessories (windows, locks, mirrors) and basic audio system integration. No modern Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Typical Maintenance Schedule:

Oil changes: Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months. Air filter: Inspect every 15,000 miles (24,000 km), replace as needed. Spark plugs: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type. Coolant: Flush and replace every 30,000 miles (48,000 km) or 2 years. Timing belt (if applicable to engine variant): Crucial component, typically replaced every 60,000 miles (96,000 km) or 4-5 years, especially on 4G63 engines. This manual will provide precise intervals.

Other Maintenance Items:

Brake fluid flush: Every 2 years. Power steering fluid: Inspect at regular intervals, change as needed. Differential oil (AWD models): Check and change every 30,000 miles (48,000 km).

Fluid Specifications

Engine Oil Specifications:

API SG or SH classification, viscosity grades typically 5W-30 or 10W-30, depending on ambient temperature. Refer to the manual for specific engine and climate recommendations. Transmission fluid: ATF SP-II for automatic transmissions, gear oil (e.g., 75W-90) for manual transmissions and differentials. Coolant: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Specifications:

DOT 3 or DOT 4 brake fluid. Refer to manual for exact specification and replacement intervals. Power steering fluid: Typically DEXRON II or III compatible automatic transmission fluid.

Known Issues

Common Wear Items And Problems:

Timing belt failure on 4G63 engines if not replaced on schedule (can cause catastrophic engine damage). Worn suspension bushings and ball joints leading to knocking noises and poor handling. Automatic transmission solenoid failures or torque converter issues. Rust formation, particularly in wheel wells and rocker panels in certain climates. Electrical connector corrosion affecting various systems. EGR valve clogging. Head gasket leaks on higher mileage engines.

Engine Specific Wear Items:

Wear on valve stem seals causing oil consumption. Camshaft and crankshaft seal leaks. Oil pan gasket leaks. Possible issues with the balance shaft system on some 4G63 engines if maintenance is neglected.

Suspension And Steering Wear:

Wear in tie rod ends, ball joints, control arm bushings, and strut mounts. Power steering pump leaks or noisy operation. Rear wheel bearing failures on some models.

📚 Vehicle History

Brand Heritage

Mitsubishi History Context:

Mitsubishi Motors, established in 1970, built upon the automotive division of Mitsubishi Heavy Industries. The Galant nameplate has been used by Mitsubishi since 1969, evolving through various generations and body styles, often serving as a platform for technological innovation.

Mitsubishi Performance Legacy:

Mitsubishi's participation in motorsports, particularly rallying, heavily influenced the development of performance models like the Galant VR-4. This motorsport lineage contributes to the robust engineering found in these vehicles.

Model Evolution

Eighth Generation Galant Development:

The E3_A generation (1987-1993 globally, 1989-1993 in North America) marked a significant departure from its predecessors, adopting a more aerodynamic and modern design language. It was the first Galant generation to be offered with All-Wheel Drive and advanced suspension systems in many markets, notably the high-performance Galant VR-4 which served as the basis for Mitsubishi's Lancer Evolution rally cars.

Galant Vr 4 Significance:

The Galant VR-4 was a landmark model, featuring the robust 4G63T engine and advanced AWD system that formed the foundation for Mitsubishi's highly successful Lancer Evolution rally cars. This manual will provide specific details for maintaining these high-performance components.

Production

Manufacturing Locations:

Primarily manufactured in Japan by Mitsubishi Motors Corporation. North American models were often imported from Japan.

🏆 Awards & Recognition

Recognitions

Automotive Journalism Reviews:

The Galant, particularly the performance-oriented VR-4 model, received positive reviews from automotive journalists for its handling, performance, and technological advancements. It was often praised as a competitive offering in the sport sedan segment.