1989-1991 Mazda RX-7 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FC3S Model Years Covered: 1989, 1990, 1991 Chassis Code: FC3S Codes Engine Code Primary: 13B 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, and owners seeking to perform maintenance, repairs, and restoration on their 1989-1991 Mazda RX-7. Competitive Analysis Value Proposition: Offers significant cost savings compared to professional labor, empowers users with detailed knowledge, and ensures accurate repairs. Key Features Features Highlight: Step-by-step instructions, diagrams, illustrations, wiring schematics, comprehensive specifications, and troubleshooting guides. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Brakes, Suspension, Steering, Electrical, HVAC, Fuel System, Ignition System, Cooling System, Exhaust System, Body, Chassis, Drivetrain, Sunroof, Diagnostics, Troubleshooting Page Count Estimated Page Count: Extensive (specific number not provided, but described as 100% complete and highly detailed) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Overhaul & Rebuilding, Engine Performance, Firing Orders, Complete Torques Specifications Drivetrain: Transmission Removal & Installation, Transmission In Car Servicing, U-Joint AND CV-Joint Service Procedures Brakes: Brakes, Brake Servicing Procedures Suspension Steering: Suspension, Front End & Alignment Procedures & Specifications Electrical Electronics: Wiring Diagrams, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes HVAC: Air Conditioning & Capacities Body Chassis: Sunroofs Procedures Included Maintenance: Factory Maintenance Schedules & Charts, Timing Belt Replacement, Timing Belt Service Procedures, Serpentine Belt Routings With Diagrams Diagnostics Troubleshooting: Trouble Codes, Troubleshooting & Diagnostics, Engine Performance, Driving Concerns Repair Rebuild: Repair Procedures, Engine Overhaul & Rebuilding, All diagnostic and repair procedures are covered in great detail Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complex rebuilds and diagnostics, equivalent to professional technician information. Visuals: Includes pictures, diagrams, illustrations, and wiring schematics. 📊 Manual Specifications File Format Digital Format Details: Instant Download; likely PDF or similar accessible format, designed for easy preview and use. Print Quality Quality Description: HIGH QUALITY, 100% COMPLETE, no MISSING/CORRUPT pages/sections. Designed for clarity and ease of use. Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B Configuration: Two-rotor, naturally aspirated or turbocharged (specific trim dependent, manual covers both) Performance Horsepower Range: Approx. 160 hp (NA) to 200 hp (Turbo II) for 1989-1991 models. Manual will contain exact specifications. Torque Range: Approx. 170 lb-ft (NA) to 200 lb-ft (Turbo II) for 1989-1991 models. Manual will contain exact specifications. Fuel System Injection Type: Electronic Fuel Injection (EFI) Engine Maintenance Timing Belt Type: N/A (Rotary engines do not use timing belts; they utilize timing chains/gears. The manual's mention of 'Timing Belt Replacement' might be a generic descriptor for engine timing procedures or refer to ancillary belt replacement if applicable, but primarily pertains to chain/gear timing for the rotary. Serpentine Belt Diagrams: Included, as per manual description. 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Transmission Type: 4-speed automatic (less common, but covered) Features Clutch Type: Single dry plate, hydraulically actuated Maintenance Manual Transmission Fluid Spec: Specific GL-4 or GL-5 gear oil required; manual will specify exact grade and capacity. Automatic Transmission Fluid Spec: Dexron II or equivalent; manual will specify exact grade and capacity. 📐 Dimensions Exterior Body Styles: Coupe, Convertible Weights Curb Weight Range: Approx. 2,700 - 3,000 lbs depending on trim and body style. Manual will have precise weights. Wheelbase: 95.5 inches Track Width Front: 57.7 inches Track Width Rear: 57.7 inches 🛡️ Safety Features Ratings NHTSA Rating Era: No formal NHTSA ratings available for this era; safety features typical for the period. Active Features ABS: Available on Turbo II models, standard on some later models within this range. Manual details operation and diagnosis. Passive Features Seatbelts: Three-point inertia reel seatbelts Airbags: Driver's side airbag became available on later models of this generation, not standard across all. Manual will cover its system. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Manual covers basic audio system diagnostics and wiring. Driver Assistance Cruise Control: Available on most models. Power Steering: Hydraulic power-assisted steering. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or USB). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6 months, with specific details and recommended oil types in the manual. Timing Belt Service: N/A for rotary engine; refer to engine timing chain/gear inspection and maintenance schedule in the manual. Fluid Specifications Engine Oil Type: Specific viscosity grade (e.g., 5W-30 or 10W-30) and API service category, likely SJ or higher. Manual will specify. Rotary engines require specific oil considerations. Coolant Type: Ethylene glycol-based coolant with a specific pH and corrosion inhibitor package. Manual will specify type and capacity. Brake Fluid Type: DOT 3 or DOT 4; manual will specify. Known Issues Rotary Apex Seals: Common concern in rotary engines; manual will cover inspection and potential...
Repair Procedures, Engine Overhaul & Rebuilding, All diagnostic and repair procedures are covered in great detail
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complex rebuilds and diagnostics, equivalent to professional technician information.
Visuals:
Includes pictures, diagrams, illustrations, and wiring schematics.
📊 Manual Specifications
File Format
Digital Format Details:
Instant Download; likely PDF or similar accessible format, designed for easy preview and use.
Print Quality
Quality Description:
HIGH QUALITY, 100% COMPLETE, no MISSING/CORRUPT pages/sections. Designed for clarity and ease of use.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
13B
Configuration:
Two-rotor, naturally aspirated or turbocharged (specific trim dependent, manual covers both)
Performance
Horsepower Range:
Approx. 160 hp (NA) to 200 hp (Turbo II) for 1989-1991 models. Manual will contain exact specifications.
Torque Range:
Approx. 170 lb-ft (NA) to 200 lb-ft (Turbo II) for 1989-1991 models. Manual will contain exact specifications.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Maintenance
Timing Belt Type:
N/A (Rotary engines do not use timing belts; they utilize timing chains/gears. The manual's mention of 'Timing Belt Replacement' might be a generic descriptor for engine timing procedures or refer to ancillary belt replacement if applicable, but primarily pertains to chain/gear timing for the rotary.
Serpentine Belt Diagrams:
Included, as per manual description.
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Type:
4-speed automatic (less common, but covered)
Features
Clutch Type:
Single dry plate, hydraulically actuated
Maintenance
Manual Transmission Fluid Spec:
Specific GL-4 or GL-5 gear oil required; manual will specify exact grade and capacity.
Automatic Transmission Fluid Spec:
Dexron II or equivalent; manual will specify exact grade and capacity.
📐 Dimensions
Exterior
Body Styles:
Coupe, Convertible
Weights
Curb Weight Range:
Approx. 2,700 - 3,000 lbs depending on trim and body style. Manual will have precise weights.
Wheelbase:
95.5 inches
Track Width Front:
57.7 inches
Track Width Rear:
57.7 inches
🛡️ Safety Features
Ratings
NHTSA Rating Era:
No formal NHTSA ratings available for this era; safety features typical for the period.
Active Features
ABS:
Available on Turbo II models, standard on some later models within this range. Manual details operation and diagnosis.
Passive Features
Seatbelts:
Three-point inertia reel seatbelts
Airbags:
Driver's side airbag became available on later models of this generation, not standard across all. Manual will cover its system.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Manual covers basic audio system diagnostics and wiring.
Driver Assistance
Cruise Control:
Available on most models.
Power Steering:
Hydraulic power-assisted steering.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, with specific details and recommended oil types in the manual.
Timing Belt Service:
N/A for rotary engine; refer to engine timing chain/gear inspection and maintenance schedule in the manual.
Fluid Specifications
Engine Oil Type:
Specific viscosity grade (e.g., 5W-30 or 10W-30) and API service category, likely SJ or higher. Manual will specify. Rotary engines require specific oil considerations.
Coolant Type:
Ethylene glycol-based coolant with a specific pH and corrosion inhibitor package. Manual will specify type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4; manual will specify.
Known Issues
Rotary Apex Seals:
Common concern in rotary engines; manual will cover inspection and potential rebuilding procedures.
Oil Metering System:
Potential clogging or failure, affecting lubrication of apex seals. Manual covers diagnosis.
Vacuum Lines:
Deterioration and leaks can affect engine performance, particularly in turbocharged models. Manual provides vacuum diagrams.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's long history and expertise with rotary engines, stemming from their initial development of the NSU-licensed rotary.
Model Evolution
Generation Fc Development:
The FC generation (1986-1992) evolved from the SA22C first generation, featuring more sophisticated styling, improved handling, and the introduction of the potent Turbo II model.
Production
Production Years Fc:
1986-1992
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The FC RX-7 was notably named to Car and Driver's Ten Best list multiple times during its production run, highlighting its performance and handling.
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