1989-1993 Mitsubishi Galant Factory Service Repair Manual downlod

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Basic Information Identification Make: Mitsubishi Model: Galant Generation Code: E3_A/E3_4/E3_5/E3_9 Body Styles: 4-door Sedan, 5-door Hatchback/Liftback Introduction Market Position Market Segment: Mid-size sedan/hatchback, known for its sporty handling and performance, especially in higher trims. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Tempo, Chevrolet Lumina. Key Features Powertrain Options: Available with efficient 4-cylinder engines and a powerful V6 engine, offering a blend of performance and economy. Chassis Dynamics: Featuring a sophisticated independent suspension system and often front-wheel drive, contributing to good handling characteristics. Design Styling: Aerodynamic styling for its era, with available hatchback variants offering increased practicality. Diy Benefit Statement Diy Value Proposition: Empowers owners to perform their own maintenance and repairs, saving money and increasing vehicle longevity. Manual Details Coverage Areas Covered Model Years: 1989, 1990, 1991, 1992, 1993 Covered Trim Levels: All trim levels within the specified model years (e.g., GS, LS, DL, ESi - specific trims may vary by market) Page Count Estimated Page Count: Likely exceeds 1000 pages (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Service: Comprehensive diagnosis, repair, and overhaul procedures for all applicable engine variants (e.g., 4G63 SOHC/DOHC, 6G71 V6) Fuel System Service: Detailed coverage of fuel injection systems (MPI), fuel pumps, injectors, pressure regulators, and emissions controls. Cooling System Service: Radiator, water pump, thermostat, cooling fan operation, and coolant specifications. Intake Exhaust Emission Control: Diagnosis and repair of intake manifold, exhaust system, catalytic converters, EGR systems, and evaporative emission controls. Clutch Manual Transaxle: Clutch inspection, replacement, and detailed repair procedures for manual transmissions. Automatic Transaxle: Diagnostic procedures, fluid changes, and repair instructions for automatic transmissions. Drivetrain Axles Wheels: Propeller shaft, front/rear axles, CV joints, wheel bearings, and wheel/tire specifications. Suspension Systems: Front and rear suspension components, alignment procedures, shock absorbers, struts, and any Active-Electronic Control Suspension details. Braking Systems: Service and repair of hydraulic brake systems, disc/drum brakes, ABS (if equipped), and parking brake mechanisms. Electrical System: Wiring diagrams, component locations, charging system, starting system, ignition system, lighting, and instrument panel diagnostics. Body And Interior: Body panel removal/installation, door mechanisms, seats, interior trim, and climate control system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments, and battery maintenance. Troubleshooting Diagnostics: System-specific diagnostic flowcharts, symptom analysis, and diagnostic trouble code (DTC) explanations (where applicable). Component Repair Rebuild: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly. Specifications Tolerances: Precise torque specifications, clearances, fluid capacities, and performance data for all major components. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, crucial for electrical troubleshooting. Alphabetical Index: Included for quick referencing of specific topics or components. Technical Depth Depth Of Coverage: Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers. Manual Specifications File Format PDF Quality: High-resolution scans or digital reproductions, ensuring legibility of text and clarity of diagrams. Searchability: Likely text-searchable PDF, allowing users to quickly find specific information. Compatibility: Compatible with all versions of Windows and Mac operating systems. Software Requirements: Requires Adobe PDF Reader or compatible PDF viewer. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine 4Cyl Engine Code 1: 4G63 (SOHC) Displacement 1: 2.0 Liters (1997 cc) Configuration 1: Inline 4-cylinder, SOHC, 8-valve Horsepower 1: Approximately 110-125 hp (market dependent) Torque 1: Approximately 120-130 lb-ft (market dependent) Primary Engine 4Cyl Dohc Engine Code 2: 4G63 (DOHC Turbocharged - GS/GSR trims) Displacement 2: 2.0 Liters (1997 cc) Configuration 2: Inline 4-cylinder, DOHC, 16-valve, Turbocharged Horsepower 2: Approximately 195-200 hp (market dependent) Torque 2: Approximately 200-205 lb-ft (market dependent) Primary Engine V6 Engine Code 3: 6G71 Displacement 3: 2.5 Liters (2498 cc) Configuration 3: V6, SOHC, 24-valve Horsepower 3: Approximately 140-150 hp (market dependent) Torque 3: Approximately 155-165 lb-ft (market dependent) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Transmission Standard Transmission Manual Transmission: 5-speed Manual Transaxle (applicable to various trims) Optional Transmission Automatic Transmission: 4-speed Automatic Transaxle with lock-up torque converter (F4A23/F4A22 depending on engine) Features AWD Availability: All-Wheel Drive (AWD) was available on some performance-oriented trims (e.g., GSR models), typically paired with the DOHC turbo engine and manual transmission. Dimensions Exterior Dimensions Wheelbase: Approximately 104.3 inches (2649 mm) Length: Approximately 180.1-181.1 inches (4575-4599 mm) depending on body style. Width: Approximately 67.9 inches (1725 mm) Height: Approximately 54.5-55.1 inches (1384-1400 mm) depending on body style. Weights Curb Weight: Ranges from approximately 2800 lbs (1270 kg) for base models to over 3300 lbs (1500 kg) for V6 or AWD models. Safety Features Ratings Crash Test Data: While specific NHTSA/IIHS ratings for these exact years might be limited or unavailable in public databases,...

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Mots clés: 1989 1990 1991 1992 1993 Car Cars Galant Mitsubishi

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Description

Basic Information
Identification
Make:	Mitsubishi
Model:	Galant
Generation Code:	E3_A/E3_4/E3_5/E3_9
Body Styles:	4-door Sedan, 5-door Hatchback/Liftback

Introduction
Market Position
Market Segment:	Mid-size sedan/hatchback, known for its sporty handling and performance, especially in higher trims.
Competitive Analysis
Key Competitors:	Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Tempo, Chevrolet Lumina.
Key Features
Powertrain Options:	Available with efficient 4-cylinder engines and a powerful V6 engine, offering a blend of performance and economy.
Chassis Dynamics:	Featuring a sophisticated independent suspension system and often front-wheel drive, contributing to good handling characteristics.
Design Styling:	Aerodynamic styling for its era, with available hatchback variants offering increased practicality.
Diy Benefit Statement
Diy Value Proposition:	Empowers owners to perform their own maintenance and repairs, saving money and increasing vehicle longevity.

Manual Details
Coverage Areas
Covered Model Years:	1989, 1990, 1991, 1992, 1993
Covered Trim Levels:	All trim levels within the specified model years (e.g., GS, LS, DL, ESi - specific trims may vary by market)
Page Count
Estimated Page Count:	Likely exceeds 1000 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:	Factory Service Manual / Workshop Manual
Language
Language:	English
Format
File Format:	PDF

Manual Coverage
Systems Covered
Engine Service:	Comprehensive diagnosis, repair, and overhaul procedures for all applicable engine variants (e.g., 4G63 SOHC/DOHC, 6G71 V6)
Fuel System Service:	Detailed coverage of fuel injection systems (MPI), fuel pumps, injectors, pressure regulators, and emissions controls.
Cooling System Service:	Radiator, water pump, thermostat, cooling fan operation, and coolant specifications.
Intake Exhaust Emission Control:	Diagnosis and repair of intake manifold, exhaust system, catalytic converters, EGR systems, and evaporative emission controls.
Clutch Manual Transaxle:	Clutch inspection, replacement, and detailed repair procedures for manual transmissions.
Automatic Transaxle:	Diagnostic procedures, fluid changes, and repair instructions for automatic transmissions.
Drivetrain Axles Wheels:	Propeller shaft, front/rear axles, CV joints, wheel bearings, and wheel/tire specifications.
Suspension Systems:	Front and rear suspension components, alignment procedures, shock absorbers, struts, and any Active-Electronic Control Suspension details.
Braking Systems:	Service and repair of hydraulic brake systems, disc/drum brakes, ABS (if equipped), and parking brake mechanisms.
Electrical System:	Wiring diagrams, component locations, charging system, starting system, ignition system, lighting, and instrument panel diagnostics.
Body And Interior:	Body panel removal/installation, door mechanisms, seats, interior trim, and climate control system.
Procedures Included
Routine Maintenance:	Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments, and battery maintenance.
Troubleshooting Diagnostics:	System-specific diagnostic flowcharts, symptom analysis, and diagnostic trouble code (DTC) explanations (where applicable).
Component Repair Rebuild:	Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Specifications Tolerances:	Precise torque specifications, clearances, fluid capacities, and performance data for all major components.
Wiring Diagrams:	Comprehensive electrical schematics for all vehicle systems, crucial for electrical troubleshooting.
Alphabetical Index:	Included for quick referencing of specific topics or components.
Technical Depth
Depth Of Coverage:	Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers.

Manual Specifications
File Format
PDF Quality:	High-resolution scans or digital reproductions, ensuring legibility of text and clarity of diagrams.
Searchability:	Likely text-searchable PDF, allowing users to quickly find specific information.
Compatibility:	Compatible with all versions of Windows and Mac operating systems.
Software Requirements:	Requires Adobe PDF Reader or compatible PDF viewer.
Binding Type
Binding Type:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)

Engine Specifications
Primary Engine 4Cyl
Engine Code 1:	4G63 (SOHC)
Displacement 1:	2.0 Liters (1997 cc)
Configuration 1:	Inline 4-cylinder, SOHC, 8-valve
Horsepower 1:	Approximately 110-125 hp (market dependent)
Torque 1:	Approximately 120-130 lb-ft (market dependent)
Primary Engine 4Cyl Dohc
Engine Code 2:	4G63 (DOHC Turbocharged - GS/GSR trims)
Displacement 2:	2.0 Liters (1997 cc)
Configuration 2:	Inline 4-cylinder, DOHC, 16-valve, Turbocharged
Horsepower 2:	Approximately 195-200 hp (market dependent)
Torque 2:	Approximately 200-205 lb-ft (market dependent)
Primary Engine V6
Engine Code 3:	6G71
Displacement 3:	2.5 Liters (2498 cc)
Configuration 3:	V6, SOHC, 24-valve
Horsepower 3:	Approximately 140-150 hp (market dependent)
Torque 3:	Approximately 155-165 lb-ft (market dependent)
Fuel System
Fuel Delivery:	Multi-Point Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline (Octane rating specified in manual)

Transmission
Standard Transmission
Manual Transmission:	5-speed Manual Transaxle (applicable to various trims)
Optional Transmission
Automatic Transmission:	4-speed Automatic Transaxle with lock-up torque converter (F4A23/F4A22 depending on engine)
Features
AWD Availability:	All-Wheel Drive (AWD) was available on some performance-oriented trims (e.g., GSR models), typically paired with the DOHC turbo engine and manual transmission.

Dimensions
Exterior Dimensions
Wheelbase:	Approximately 104.3 inches (2649 mm)
Length:	Approximately 180.1-181.1 inches (4575-4599 mm) depending on body style.
Width:	Approximately 67.9 inches (1725 mm)
Height:	Approximately 54.5-55.1 inches (1384-1400 mm) depending on body style.
Weights
Curb Weight:	Ranges from approximately 2800 lbs (1270 kg) for base models to over 3300 lbs (1500 kg) for V6 or AWD models.

Safety Features
Ratings
Crash Test Data:	While specific NHTSA/IIHS ratings for these exact years might be limited or unavailable in public databases, the manual will detail safety system components and procedures.
Active Features
ABS:	Anti-lock Braking System (ABS) was an optional or standard feature on higher trims, coverage for its diagnosis and repair is included.
Passive Features
Seat Belts:	Three-point seat belts with pretensioners (front), compliance with safety standards of the era.
Airbags:	Driver-side airbag became increasingly common during this period, its service and diagnostic procedures would be covered if equipped.

Technology Features
Infotainment
Audio System:	Factory-installed AM/FM stereo with cassette player, possibly with optional CD player. Coverage for radio removal/installation and speaker servicing.
Climate Control:	Manual or automatic climate control systems. Manual details components like blower motor, heater core, A/C compressor, and refrigerant servicing.
Driver Assistance
Cruise Control:	Optional or standard cruise control system, with diagnostic and repair procedures covered.
Connectivity
Vhf Radio:	N/A (No integrated modern connectivity features like Bluetooth or USB found in this era).

Maintenance
Service Intervals
Oil Change Interval:	Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).
Transmission Fluid Interval:	Manual: Check level regularly, change as recommended (e.g., 30,000-60,000 miles). Automatic: Check level regularly, change fluid and filter (e.g., 30,000-50,000 miles).
Coolant Flush Interval:	Typically every 30,000 miles or 2-3 years.
Timing Belt Replacement:	Crucial for 4G63 engines. Interval typically around 60,000 miles. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:	Refer to manual, but commonly 5W-30 or 10W-30 for many models. Always verify.
Coolant Type:	Ethylene glycol-based antifreeze/coolant. Specification (e.g., type, mixture ratio) will be detailed.
Brake Fluid Type:	DOT 3 or DOT 4 brake fluid, as specified by Mitsubishi.
Automatic Transmission Fluid:	Mitsubishi SPII-ATF or equivalent (refer to manual for exact specification, e.g., ATF-SP, Dexron II).
Power Steering Fluid:	Dexron II or equivalent power steering fluid.
Known Issues
Engine Oil Leaks:	Common on older vehicles, valve cover gasket, oil pan gasket, and front/rear main seals are potential leak points.
Timing Belt Wear:	Critical maintenance item for 4G63 engines; stretching or breaking can cause severe engine damage. The manual details replacement procedures and intervals.
Suspension Wear:	Bushings, ball joints, and tie rod ends can wear over time, affecting ride quality and alignment. Manual provides inspection and replacement guidance.
Electrical Gremlins:	Older vehicles can develop electrical issues. Comprehensive wiring diagrams in the manual are essential for diagnosis.
Automatic Transmission Issues:	Can be susceptible to wear, especially with high mileage or improper fluid maintenance. Manual provides diagnostic steps.

Vehicle History
Brand Heritage
Mitsubishi Motors Era:	The late 1980s and early 1990s represented a period of growth and global expansion for Mitsubishi Motors.
Model Evolution
Galant E3 Generation:	This generation (E3_A/E3_4/E3_5/E3_9) was a significant update, moving towards more aerodynamic styling and introducing AWD and turbocharging to some models, setting the stage for performance variants like the VR-4.
Production
Manufacturing Locations:	Primarily manufactured in Japan, with potential assembly in other global locations.

Awards & Recognition
Recognitions
Import Car Of The Year:	While not specific to this exact manual's scope, the Galant (and its predecessor/successor generations) have received various accolades in automotive publications for their performance and value in their respective markets.