Mitsubushi GALANT 1989-1993 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: E30/E50/E60/E70/E80 Model Years Covered: 1989, 1990, 1991, 1992, 1993 Codes Chassis Codes: E31, E32, E33, E34, E35, E38, E39, E52, E53, E54, E55, E56, E57, E64, E74, E77, E84, E88 👋 Introduction Market Position Segment: Mid-size sedan, Sporty sedan (GT models) Reputation: Known for sporty handling, distinctive styling, and a range of engine options, including powerful V6 and turbocharged variants. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Taurus, Nissan Maxima, Mazda 626 Key Features Design Philosophy: Aerodynamic styling, driver-focused cockpit, advanced suspension for its era. Performance Variants: Introduction of the high-performance Galant VR-4 with AWD and turbocharged engines. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Australia Regional Variations: Addresses key regional specifications and equipment differences Page Count Estimated Page Count: 1500+ Manual Type Type: Full Service and Repair Manual Purpose: Comprehensive repair, maintenance, diagnostics, and troubleshooting Language Language: English Format Format: Digital (PDF) Digital Features: Searchable text, clickable links, printable pages 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valvetrain, pistons, crankshaft, connecting rods, lubrication system, cooling system Engine Management: Fuel injection (MPI, GDI where applicable), ignition system, electronic control unit (ECU) diagnosis, emissions control systems Transmission: Manual transmission (F5M21, F5M33), Automatic transmission (F4A21, F4A33, F4A42), clutch system, drive shafts, differentials Brakes: Front disc brakes, rear drum/disc brakes, anti-lock braking system (ABS) diagnosis and repair, brake fluid specifications Suspension Steering: Front McPherson struts, rear multi-link suspension, power steering system, steering gearbox/rack, alignment specifications Electrical Chassis: 12V battery system, charging system (alternator), starting system, lighting systems, horn, wipers, power windows/locks Electrical Body: Interior lighting, instrument cluster, HVAC controls, audio system wiring, central locking, keyless entry (if equipped) HVAC: Air conditioning system diagnosis and repair, heater core, blower motor, climate controls Body Chassis: Body panel removal/installation, door mechanisms, hood/trunk latches, exterior trim, structural repairs Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug replacement, fluid level checks and top-offs, belt inspection and replacement Component Replacement: Detailed steps for replacing major components like starter motor, alternator, water pump, fuel pump, injectors, brake pads/rotors Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common issue identification Diagnostic Procedures: OBD-I (On-Board Diagnostics) code retrieval and interpretation, sensor testing, actuator testing Rebuilding Procedures: Engine rebuild, transmission overhaul, brake caliper overhaul Technical Depth Diagnostic Tools: References to specialized tools, scan tools, multimeter usage, pressure gauges Torque Specifications: Comprehensive torque values for all critical fasteners Clearances Tolerances: Specific measurements for engine components (piston ring gap, bearing clearance, valve lash) Wiring Diagrams: Detailed electrical schematics for all major systems 📊 Manual Specifications File Format Digital Format: PDF Searchability: Full text searchable Printability: Printable high-resolution pages Print Quality Image Resolution: High resolution, clear diagrams and illustrations Binding Type Binding For Print: Not applicable (digital format) Paper Type Paper For Print: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G63 (2.0L SOHC/DOHC NA/Turbo), 6G71 (2.5L SOHC V6), 4G93 (1.8L DOHC GDI - specific markets) Displacement 4G63: 1997cc (2.0 Liters) Displacement 6G71: 2499cc (2.5 Liters) Performance Horsepower 4G63 DOHc Na: ~140-150 hp Horsepower 4G63 Turbo Vr4: ~200-240 hp Horsepower 6G71 V6: ~155-170 hp Torque 4G63 Turbo Vr4: ~200-250 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) - MPI, GDI on some models Fuel Type: Unleaded gasoline Fuel Pressure: Approximately 35-45 psi (varies by system) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., F5M21, F5M33) Optional Optional Transmission: 4-speed Automatic Transmission (e.g., F4A21, F4A33, F4A42) Features All Wheel Drive: Available on VR-4 models, typically with viscous coupling center differential. Limited Slip Differential: Often found on performance models (VR-4). Transmission Fluid Type Manual: GL-4 Gear Oil (e.g., SAE 75W-90) Transmission Fluid Type Automatic: ATF SP-II or equivalent 📐 Dimensions Exterior Length: Approximately 177-183 inches (varies by body style) Width: Approximately 68-69 inches Height: Approximately 55-57 inches Weights Curb Weight: Approximately 2900-3500 lbs (varies significantly by trim and drivetrain) 🛡️ Safety Features Ratings Crash Test Data: Limited formal crash test data readily available from NHTSA/IIHS for this specific era, but generally considered competitive for its time. Active Features ABS: Anti-lock Braking System available on higher trims and performance models. Passive Features Airbags: Driver-side airbag standard on most models from 1991 onwards. Passenger airbag optional. Seatbelts: Front and rear seatbelts, driver's pretensioner (later models). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configurations vary. Display Systems: Basic climate control displays, instrument cluster with tachometer, speedometer, fuel, and temperature gauges. Driver Assistance Cruise Control: Available on most models. Traction Control: Limited availability, primarily on later model VR-4 variants. Connectivity Bluetooth Usb: Not equipped. Aftermarket integration required. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (recommended, depending on oil type and driving conditions) Spark Plug Replacement: Every 30,000-60,000 miles (depending on...
Available on VR-4 models, typically with viscous coupling center differential.
Limited Slip Differential:
Often found on performance models (VR-4).
Transmission Fluid Type Manual:
GL-4 Gear Oil (e.g., SAE 75W-90)
Transmission Fluid Type Automatic:
ATF SP-II or equivalent
📐 Dimensions
Exterior
Length:
Approximately 177-183 inches (varies by body style)
Width:
Approximately 68-69 inches
Height:
Approximately 55-57 inches
Weights
Curb Weight:
Approximately 2900-3500 lbs (varies significantly by trim and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data readily available from NHTSA/IIHS for this specific era, but generally considered competitive for its time.
Active Features
ABS:
Anti-lock Braking System available on higher trims and performance models.
Passive Features
Airbags:
Driver-side airbag standard on most models from 1991 onwards. Passenger airbag optional.
Seatbelts:
Front and rear seatbelts, driver's pretensioner (later models).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configurations vary.
Display Systems:
Basic climate control displays, instrument cluster with tachometer, speedometer, fuel, and temperature gauges.
Driver Assistance
Cruise Control:
Available on most models.
Traction Control:
Limited availability, primarily on later model VR-4 variants.
Connectivity
Bluetooth Usb:
Not equipped. Aftermarket integration required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (recommended, depending on oil type and driving conditions)
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type)
Timing Belt Replacement:
Every 60,000-90,000 miles or 5-7 years for 4G63/4G93 engines. V6 (6G71) typically uses a timing chain, but check specific model for belt/chain configuration.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for exact specification)
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine 4G63 Turbo:
Turbocharger failure, oil consumption, head gasket issues if poorly maintained.
Corroded grounds, aging wiring harnesses, failing idle air control (IAC) valves, projector headlights (if equipped) can have dimming issues.
Suspension Steering:
Worn ball joints, tie rod ends, strut mounts; power steering pump leaks.
Exhaust:
Catalytic converter failure, muffler corrosion.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Era:
This generation falls within Mitsubishi's period of increasing global presence and focus on sporty, technologically advanced vehicles.
Model Evolution
Galant Lineage:
Represents a significant styling and engineering leap from previous generations, introducing more aerodynamic shapes and advanced chassis technology.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant), with some assembly in other countries depending on market.
Key Variants:
LS, GS, ESi, GT, VR-4 (performance flagship)
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Galant VR-4 was frequently lauded by automotive press for its sophisticated all-wheel-drive system and turbocharged performance, often competing favorably with more established performance sedans.
Ratings
Design Awards:
Praised for its aerodynamic and modern styling for the era.
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