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1989-1994 Porsche 964 (a.k.a. 911 Carrera 4) Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: 964 (911 Carrera 4) Model Alias: 911 Carrera 4 Production Years: 1989-1994 Codes Chassis Code: 964 👋 Introduction Market Position Market Position: The Porsche 964 represents a pivotal generation in the iconic 911 lineage, bridging the gap between air-cooled classics and modern performance machines. This manual caters to owners and enthusiasts who value maintaining and repairing these highly capable grand tourers. Competitive Analysis Competitive Analysis: In its era, the 964 competed with other high-performance sports cars. Its unique all-wheel-drive system (Carrera 4) set it apart from some competitors. The availability of a comprehensive service manual like this is crucial for owners seeking to preserve the performance and value of their investment. Key Features Key Features: All-wheel drive (Carrera 4 models), air-cooled flat-six engine, advanced (for its time) chassis dynamics, and iconic Porsche design. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Brakes: Yes Suspension: Yes Driveline: Yes Electrical System: Yes Body And Frame: Yes Climate Control: Yes Exhaust System: Yes Fuel System: Yes Steering: Yes Shocks And Struts: Yes Instrumentation And Warnings: Yes Battery And Charging: Yes Audio System: Yes Lighting: Yes Wiring Diagrams: Yes Troubleshooting And Diagnostics: Yes Engine Overhaul: Yes Timing Belt Replacement: Yes Sunroof: Yes Air Conditioning Service: Yes Transmission In Car Servicing: Yes Computer Diagnostics: Yes Front End Alignment: Yes U Joint Cv Joint Service: Yes Page Count Page Count: Not specified, but described as 'COMPLETE' and '100 percents COMPLETE and INTACT' Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Compatibility: All Versions of Windows, Mac, iOS, BB, Android Viewing Requirements: PDF Reader Printable: Yes Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Management: Engine performance, firing orders, fuel system, exhaust system, timing belt service, serpentine belt routings Powertrain: Transmission/Transaxle, clutch, driveline, U-joint and CV-joint service Chassis: Suspension, steering, brakes, shocks, front end and alignment procedures Body And Interior: Body, frame & mounting, sunroof, climate control, instrumentation & warning systems Electrical And Electronics: Electrical distribution, wiring, battery & charging systems, audio, lighting Procedures Included Routine Maintenance: Factory maintenance schedules and charts, fluid capacities, common maintenance tasks Diagnostics And Troubleshooting: Trouble codes, computer diagnostic trouble tree charts, troubleshooting and diagnostics, driving concerns Repair And Rebuild: Engine overhaul and rebuilding, transmission removal and installation, component repair procedures (A-Z) Specialized Procedures: Timing belt replacement, sunroof service, AC service, CV joint service Technical Depth Technical Depth: Comprehensive, covering all aspects from general information to detailed repair procedures, suitable for DIY and professional use. Includes exploded diagrams, drawings, and photos. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, printable pages. Illustrations, diagrams, and photos are clear and detailed. Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled flat-six (Boxer) Displacement: 3.6 liters (3600 cc) for most models; early models may have variations or Carrera 2 variants. Performance Horsepower: Approximately 250 hp (DIN) for the 3.6L engine; specific output may vary by model year and market. Torque: Approximately 312 Nm (230 lb-ft) for the 3.6L engine; specific output may vary. Fuel System Fuel Injection: Bosch Motronic electronic fuel injection Fuel Type: Premium Unleaded Gasoline Maintenance Timing Belt Info: The 964 utilizes a timing chain for camshaft drive, not a belt. The manual covers its service. (Note: The product description incorrectly mentions 'timing belt replacement'. This should be corrected to timing chain service). 🔧 Transmission Standard Transmission Type Carrera4: 5-speed manual transaxle with viscous coupling all-wheel drive system Optional Transmission Type Optional: Tiptronic automatic transmission (optional on later models) Features Features: The Carrera 4 features a permanent all-wheel-drive system, providing enhanced traction and stability. The manual covers both manual and Tiptronic transmissions. 📐 Dimensions Exterior Length: Approx. 4,250 mm (167.3 in) Width: Approx. 1,775 mm (69.9 in) Height: Approx. 1,310 mm (51.6 in) Weights Curb Weight: Approx. 1,450 kg (3,197 lbs) for Carrera 4 manual 🛡️ Safety Features Ratings Safety Ratings: Specific crash test ratings for this era are not as standardized as modern vehicles. However, Porsche vehicles are known for robust construction. The manual provides detailed information on brake system components and diagnostics for safety-critical systems. Active Features Active Features: Anti-lock Braking System (ABS), All-wheel-drive system (Carrera 4) Passive Features Passive Features: Reinforced safety cage, driver and passenger airbags (standard on later models), three-point seat belts 💡 Technology Features Infotainment Infotainment System: Early generation, typically featuring a cassette or CD player with analog radio. Manual includes details on audio system maintenance and wiring. Driver Assistance Driver Assistance: ABS, power steering, optional cruise control. The manual covers the operation and troubleshooting of these systems. Connectivity Connectivity: Limited by modern standards. Primarily focused on audio system connectivity and internal vehicle electronics. 🔧 Maintenance Service Intervals Service Intervals: While specific...
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1989-1994 Porsche 964 (a.k.a. 911 Carrera 4) Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
964 (911 Carrera 4)
Model Alias:
911 Carrera 4
Production Years:
1989-1994
Codes
Chassis Code:
964
👋 Introduction
Market Position
Market Position:
The Porsche 964 represents a pivotal generation in the iconic 911 lineage, bridging the gap between air-cooled classics and modern performance machines. This manual caters to owners and enthusiasts who value maintaining and repairing these highly capable grand tourers.
Competitive Analysis
Competitive Analysis:
In its era, the 964 competed with other high-performance sports cars. Its unique all-wheel-drive system (Carrera 4) set it apart from some competitors. The availability of a comprehensive service manual like this is crucial for owners seeking to preserve the performance and value of their investment.
Key Features
Key Features:
All-wheel drive (Carrera 4 models), air-cooled flat-six engine, advanced (for its time) chassis dynamics, and iconic Porsche design.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Brakes:
Yes
Suspension:
Yes
Driveline:
Yes
Electrical System:
Yes
Body And Frame:
Yes
Climate Control:
Yes
Exhaust System:
Yes
Fuel System:
Yes
Steering:
Yes
Shocks And Struts:
Yes
Instrumentation And Warnings:
Yes
Battery And Charging:
Yes
Audio System:
Yes
Lighting:
Yes
Wiring Diagrams:
Yes
Troubleshooting And Diagnostics:
Yes
Engine Overhaul:
Yes
Timing Belt Replacement:
Yes
Sunroof:
Yes
Air Conditioning Service:
Yes
Transmission In Car Servicing:
Yes
Computer Diagnostics:
Yes
Front End Alignment:
Yes
U Joint Cv Joint Service:
Yes
Page Count
Page Count:
Not specified, but described as 'COMPLETE' and '100 percents COMPLETE and INTACT'
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
Compatibility:
All Versions of Windows, Mac, iOS, BB, Android
Viewing Requirements:
PDF Reader
Printable:
Yes
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Management:
Engine performance, firing orders, fuel system, exhaust system, timing belt service, serpentine belt routings
Powertrain:
Transmission/Transaxle, clutch, driveline, U-joint and CV-joint service
Chassis:
Suspension, steering, brakes, shocks, front end and alignment procedures
Body And Interior:
Body, frame & mounting, sunroof, climate control, instrumentation & warning systems
Electrical And Electronics:
Electrical distribution, wiring, battery & charging systems, audio, lighting
Procedures Included
Routine Maintenance:
Factory maintenance schedules and charts, fluid capacities, common maintenance tasks
Diagnostics And Troubleshooting:
Trouble codes, computer diagnostic trouble tree charts, troubleshooting and diagnostics, driving concerns
Repair And Rebuild:
Engine overhaul and rebuilding, transmission removal and installation, component repair procedures (A-Z)
Specialized Procedures:
Timing belt replacement, sunroof service, AC service, CV joint service
Technical Depth
Technical Depth:
Comprehensive, covering all aspects from general information to detailed repair procedures, suitable for DIY and professional use. Includes exploded diagrams, drawings, and photos.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality, printable pages. Illustrations, diagrams, and photos are clear and detailed.
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled flat-six (Boxer)
Displacement:
3.6 liters (3600 cc) for most models; early models may have variations or Carrera 2 variants.
Performance
Horsepower:
Approximately 250 hp (DIN) for the 3.6L engine; specific output may vary by model year and market.
Torque:
Approximately 312 Nm (230 lb-ft) for the 3.6L engine; specific output may vary.
Fuel System
Fuel Injection:
Bosch Motronic electronic fuel injection
Fuel Type:
Premium Unleaded Gasoline
Maintenance
Timing Belt Info:
The 964 utilizes a timing chain for camshaft drive, not a belt. The manual covers its service. (Note: The product description incorrectly mentions 'timing belt replacement'. This should be corrected to timing chain service).
🔧 Transmission
Standard
Transmission Type Carrera4:
5-speed manual transaxle with viscous coupling all-wheel drive system
Optional
Transmission Type Optional:
Tiptronic automatic transmission (optional on later models)
Features
Features:
The Carrera 4 features a permanent all-wheel-drive system, providing enhanced traction and stability. The manual covers both manual and Tiptronic transmissions.
📐 Dimensions
Exterior
Length:
Approx. 4,250 mm (167.3 in)
Width:
Approx. 1,775 mm (69.9 in)
Height:
Approx. 1,310 mm (51.6 in)
Weights
Curb Weight:
Approx. 1,450 kg (3,197 lbs) for Carrera 4 manual
🛡️ Safety Features
Ratings
Safety Ratings:
Specific crash test ratings for this era are not as standardized as modern vehicles. However, Porsche vehicles are known for robust construction. The manual provides detailed information on brake system components and diagnostics for safety-critical systems.
Active Features
Active Features:
Anti-lock Braking System (ABS), All-wheel-drive system (Carrera 4)
Passive Features
Passive Features:
Reinforced safety cage, driver and passenger airbags (standard on later models), three-point seat belts
💡 Technology Features
Infotainment
Infotainment System:
Early generation, typically featuring a cassette or CD player with analog radio. Manual includes details on audio system maintenance and wiring.
Driver Assistance
Driver Assistance:
ABS, power steering, optional cruise control. The manual covers the operation and troubleshooting of these systems.
Connectivity
Connectivity:
Limited by modern standards. Primarily focused on audio system connectivity and internal vehicle electronics.
🔧 Maintenance
Service Intervals
Service Intervals:
While specific intervals are detailed within the manual, typical Porsche maintenance includes oil changes every 7,500-10,000 miles or annually, and major service intervals around 30,000 miles, involving inspection and replacement of various components like filters, spark plugs, and brake fluids.
Fluid Specifications
Engine Oil Type:
High-performance synthetic oil, typically SAE 0W-40 or 5W-40, meeting Porsche A40 specification. Manual will confirm precise grade and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Manual will specify exact requirement and flush interval.
Coolant Type:
For air-cooled engines, coolant is not typically used. If the car has aftermarket modifications or specific components requiring coolant, the manual will specify. (Note: The 964 is air-cooled, but the AC system uses refrigerant).
Known Issues
Common Issues:
Valve guide wear (oil consumption), rear main seal leaks, catalytic converter failure, interior plastic degradation, electrical component issues (especially window regulators, seat motors), and clutch wear.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Porsche has a long and distinguished history in motorsport and performance car manufacturing, with the 911 being its most iconic and enduring model.
Model Evolution
Model Evolution:
The 964 generation was a significant evolution from the G-Series 911. It introduced a more aerodynamic body with integrated bumpers, a coil-spring suspension system (replacing torsion bars), ABS, and power steering as standard. The Carrera 4 model marked the return of all-wheel drive to the 911 range.
Production
Production Period:
1989-1994
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Recognitions:
The 964 is widely recognized by automotive journalists and enthusiasts as a significant and desirable model in the Porsche 911 history, often praised for its driving dynamics and blend of classic and modern features.
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