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Introduction
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Market Position
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Vehicle Class:
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Compact SUV / Off-road Vehicle
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Target Audience:
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Enthusiasts, off-roaders, and owners seeking self-sufficiency in vehicle maintenance and repair.
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Competitive Analysis
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Competitors:
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Suzuki Samurai, Jeep Wrangler, Toyota RAV4 (early models).
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Key Features
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Vehicle Features:
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Body-on-frame construction, selectable 4WD system, compact size, rugged off-road capability.
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Manual Value Proposition
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Benefits:
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Enables cost savings on repairs, empowers owners with accurate information, ensures correct repair procedures.
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Manual Coverage
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Systems Covered
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Engine:
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Comprehensive diagnosis, repair, and overhaul procedures for all engine variants.
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Transmission:
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Service and repair of manual and automatic transmissions, including clutch system.
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Drivetrain:
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Front and rear differentials, transfer case, drive shafts, and CV joints.
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Suspension:
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Front and rear suspension systems, shock absorbers, springs, control arms, and alignment procedures.
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Steering:
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Power steering system diagnosis and repair, steering rack, tie rod ends.
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Brakes:
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Front and rear brake systems (disc and drum), ABS (if equipped), hydraulic lines, master cylinder, calipers, wheel cylinders.
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Electrical:
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Full wiring diagrams, fuse box layouts, component testing, charging system, starting system, lighting, instrumentation, and accessory circuits.
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Fuel System:
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Fuel injection system (EFI), fuel pump, injectors, fuel filter, fuel tank, and fuel pressure regulator.
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Cooling System:
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Radiator, thermostat, water pump, coolant hoses, and fan system.
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Exhaust System:
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Exhaust manifold, catalytic converter, muffler, and pipes.
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HVAC:
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Heating, ventilation, and air conditioning system diagnosis and repair.
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Body And Interior:
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Body panel removal and installation, interior trim, doors, windows, and seats.
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Procedures Included
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Maintenance:
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Scheduled maintenance intervals, fluid checks and changes, filter replacements, belt adjustments.
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Troubleshooting:
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Systematic diagnostic procedures and flowcharts for identifying common and complex issues.
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Repair:
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Step-by-step instructions for component removal, installation, and repair for all vehicle systems.
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Diagnostics:
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Detailed diagnostic tests for electrical components, sensors, actuators, and mechanical systems.
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Specifications:
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Torque specifications, clearances, fluid capacities, and electrical parameters.
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Rebuilds:
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Complete overhaul procedures for engines, transmissions, and differentials.
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Technical Depth
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Depth:
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OEM-level detail suitable for professional technicians and advanced DIYers.
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Transmission
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Standard
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Type:
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5-Speed Manual Transmission
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Optional
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Type:
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4-Speed Automatic Transmission
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Features
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Transfer Case:
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Two-speed transfer case with selectable 4WD (4H, 4L, 2H)
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Fluid Specifications
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Manual Transmission Fluid:
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API GL-4, SAE 75W-90 or 80W-90 Gear Oil (refer to manual for exact specs)
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Automatic Transmission Fluid:
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Dexron III or equivalent (refer to manual for exact specs)
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Transfer Case Fluid:
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API GL-4, SAE 75W-90 or 80W-90 Gear Oil (refer to manual for exact specs)
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Dimensions
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Exterior
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Length:
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Approx. 3990 mm (157.1 in)
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Width:
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Approx. 1690 mm (66.5 in)
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Height:
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Approx. 1715 mm (67.5 in) (Hardtop)
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Wheelbase:
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Approx. 2300 mm (90.6 in)
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Weights
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Curb Weight:
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Approx. 1200-1300 kg (2645-2866 lbs)
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Gross Vehicle Weight Rating:
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Refer to vehicle placard (typically around 1700-1800 kg)
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Tire Size
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Standard Tire Size:
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215/75R15 (common, refer to manual for exact fitment)
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Wheel Bolt Pattern
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Bolt Pattern:
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5x139.7 mm (5x5.5 inches)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000 km (3,000 miles) or 6 months, whichever comes first (refer to manual for specific recommendations).
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Spark Plug Replacement:
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Refer to manual, typically around 30,000-50,000 km (20,000-30,000 miles).
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Timing Belt Replacement:
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Critical interval, typically every 80,000-100,000 km (50,000-60,000 miles). Failure can cause severe engine damage.
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Fluid Specifications
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Engine Oil Type:
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API SJ or higher, SAE 10W-30 or 10W-40 (refer to manual for exact specs and ambient temperature guidelines).
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Engine Oil Capacity:
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Approx. 3.5 - 4.0 liters (with filter change)
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Coolant Type:
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Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
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Brake Fluid Type:
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DOT 3 or DOT 4
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Known Issues
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Common Problems:
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Rust (especially in chassis and wheel wells), wear on clutch components, aging rubber hoses and seals, carburetor issues (on older carbureted models if applicable), minor electrical gremlins.
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Off Road Wear:
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Susceptibility to wear on suspension and drivetrain components due to off-road use.
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