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Mazda RX-7 1989 1.3L 182 hp (136 kW) S4 Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1989 Chassis Code: FC3S Generation: Second Generation (FC) Generation Codename: FC3S 👋 Introduction Market Position Segment: Sports Car, Rotary Performance Target Audience: Enthusiasts, DIY Mechanics, Professional Technicians Competitive Analysis Competitors 1989: Nissan 300ZX (Z32), Toyota MR2, Porsche 944 Key Features Powertrain: Rotary Engine, Rear-Wheel Drive Design: Iconic 'Windmill' Styling, Balanced Weight Distribution Performance Focus: High Revving Engine, Agile Handling 📋 Manual Details Coverage Areas Coverage: Complete Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Official Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Rotary Engine (13B Turbocharged), Fuel System, Ignition System, Lubrication, Cooling, Emission Control Drivetrain: Transmission (Manual & Automatic), Clutch, Driveshaft, Differential, Axles Suspension: Front Suspension, Rear Suspension, Steering System Brakes: Front Disc Brakes, Rear Disc Brakes, Parking Brake, ABS (if equipped) Electrical: Battery, Charging System, Starting System, Lighting, Gauges, Wiper System, Horn, Power Windows/Locks, ECU, Sensors, Wiring Diagrams Body: Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Glass, Seats, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement (Rotary Specific), Tune-ups Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation Repair: Engine Rebuild (Rotary Apex Seal Replacement), Transmission Overhaul, Brake System Repair, Electrical Component Replacement, Suspension Component Replacement Installation: Component Installation and Removal Procedures Technical Depth Depth: Comprehensive, from basic adjustments to complete overhauls and diagnostics Diagnostics: Detailed diagnostic flowcharts and procedures Specifications: Torque Specifications, Clearances, Fluid Capacities, Electrical Schematics 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable Print Quality Printability: Printable for workshop use Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: 13B Engine Type: Rotary (Wankel) Configuration: Twin Rotor Displacement: 1.3L (1308cc) Aspiration: Turbocharged Performance Horsepower: 182 hp (136 kW) Torque: 199 lb-ft (270 Nm) Redline: 7000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Recommended) Ignition System Ignition Type: Electronic Ignition Lubrication Oil Type Recommendation: API SG or SH, SAE 10W-30 or 10W-40 Oil Capacity: 4.5 Quarts (4.2 Liters) with filter change Cooling System Coolant Capacity: 8.4 Quarts (7.9 Liters) Coolant Type: Ethylene Glycol based coolant (50/50 mix with distilled water) 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic Features Manual Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 3.483, 2nd: 2.022, 3rd: 1.367, 4th: 1.000, 5th: 0.833) Transmission Fluid Manual Fluid Type: API GL-4, SAE 75W-90 Automatic Fluid Type: Mazda ATF-J2 or equivalent (Dexron II) 📐 Dimensions Exterior Length: 167.7 inches (4260 mm) Width: 69.1 inches (1755 mm) Height: 50.8 inches (1290 mm) Wheelbase: 95.7 inches (2430 mm) Weights Curb Weight: Approx. 2835 - 3000 lbs (1285 - 1360 kg) depending on trim and transmission Gross Vehicle Weight Rating: Refer to vehicle placard 🛡️ Safety Features Ratings NHTSA Ratings: Not readily available for this model year, but known for good structural integrity Active Features Braking: Front and Rear Ventilated Disc Brakes, Optional ABS Handling: Independent Suspension (MacPherson Struts Front, Tri-Link Rear), Limited Slip Differential (Optional) Passive Features Restraints: 3-Point Seat Belts, Optional Driver's Airbag (late production models) Body Structure: Reinforced chassis for rigidity and crash protection 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette Player, optional CD Player on higher trims. Controls: Analog knobs and buttons for climate and audio control. Driver Assistance Cruise Control: Standard on most models. ABS: Optional Anti-lock Braking System Connectivity Connectivity Features: Basic, primarily focused on vehicle operation and basic comfort features. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first. Spark Plug Replacement Interval: Refer to manual; typically every 30,000 miles for apex seals, and specific plug types for each rotor face. Timing Belt Replacement: N/A (Rotary engines do not have timing belts; they use a chain or direct drive for the rotor housing). Coolant Flush Interval: Every 2-3 years or 30,000 miles. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: ATF Dexron II or equivalent Known Issues Apex Seals: Wear and failure of apex seals is a common concern for rotary engines, leading to loss of compression and power. Requires engine rebuild. Oil Consumption: Rotary engines naturally consume some oil for lubrication. Proper monitoring and topping up is crucial. Excessive consumption indicates potential seal issues. Turbocharger Reliability: Can be sensitive to heat and maintenance. Regular oil changes are vital. Emissions System: Early models may have issues with the air pump and catalytic converter due to age and operating conditions. 📚 Vehicle History Brand Heritage Rotary Legacy: Mazda's pioneering history with the Wankel rotary engine, dating back to the Cosmo and RX series. Model Evolution First Generation Savanna Rx7: Introduced in 1978 as the SA22C. Second Generation Fc: Introduced in 1985, featuring a...
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Mazda RX-7 1989 1.3L 182 hp (136 kW) S4 Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1989
Chassis Code:
FC3S
Generation:
Second Generation (FC)
Generation Codename:
FC3S
👋 Introduction
Market Position
Segment:
Sports Car, Rotary Performance
Target Audience:
Enthusiasts, DIY Mechanics, Professional Technicians
Competitive Analysis
Competitors 1989:
Nissan 300ZX (Z32), Toyota MR2, Porsche 944
Key Features
Powertrain:
Rotary Engine, Rear-Wheel Drive
Design:
Iconic 'Windmill' Styling, Balanced Weight Distribution
Performance Focus:
High Revving Engine, Agile Handling
📋 Manual Details
Coverage Areas
Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Rotary Engine (13B Turbocharged), Fuel System, Ignition System, Lubrication, Cooling, Emission Control
Drivetrain:
Transmission (Manual & Automatic), Clutch, Driveshaft, Differential, Axles
Suspension:
Front Suspension, Rear Suspension, Steering System
Brakes:
Front Disc Brakes, Rear Disc Brakes, Parking Brake, ABS (if equipped)
Electrical:
Battery, Charging System, Starting System, Lighting, Gauges, Wiper System, Horn, Power Windows/Locks, ECU, Sensors, Wiring Diagrams
Body:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Glass, Seats, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement (Rotary Specific), Tune-ups
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation
Repair:
Engine Rebuild (Rotary Apex Seal Replacement), Transmission Overhaul, Brake System Repair, Electrical Component Replacement, Suspension Component Replacement
Installation:
Component Installation and Removal Procedures
Technical Depth
Depth:
Comprehensive, from basic adjustments to complete overhauls and diagnostics
Diagnostics:
Detailed diagnostic flowcharts and procedures
Specifications:
Torque Specifications, Clearances, Fluid Capacities, Electrical Schematics
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, printable
Print Quality
Printability:
Printable for workshop use
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
13B
Engine Type:
Rotary (Wankel)
Configuration:
Twin Rotor
Displacement:
1.3L (1308cc)
Aspiration:
Turbocharged
Performance
Horsepower:
182 hp (136 kW)
Torque:
199 lb-ft (270 Nm)
Redline:
7000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Ignition System
Ignition Type:
Electronic Ignition
Lubrication
Oil Type Recommendation:
API SG or SH, SAE 10W-30 or 10W-40
Oil Capacity:
4.5 Quarts (4.2 Liters) with filter change
Cooling System
Coolant Capacity:
8.4 Quarts (7.9 Liters)
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic
Features
Manual Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 3.483, 2nd: 2.022, 3rd: 1.367, 4th: 1.000, 5th: 0.833)
Transmission Fluid
Manual Fluid Type:
API GL-4, SAE 75W-90
Automatic Fluid Type:
Mazda ATF-J2 or equivalent (Dexron II)
📐 Dimensions
Exterior
Length:
167.7 inches (4260 mm)
Width:
69.1 inches (1755 mm)
Height:
50.8 inches (1290 mm)
Wheelbase:
95.7 inches (2430 mm)
Weights
Curb Weight:
Approx. 2835 - 3000 lbs (1285 - 1360 kg) depending on trim and transmission
Gross Vehicle Weight Rating:
Refer to vehicle placard
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not readily available for this model year, but known for good structural integrity
Active Features
Braking:
Front and Rear Ventilated Disc Brakes, Optional ABS
Handling:
Independent Suspension (MacPherson Struts Front, Tri-Link Rear), Limited Slip Differential (Optional)
Passive Features
Restraints:
3-Point Seat Belts, Optional Driver's Airbag (late production models)
Body Structure:
Reinforced chassis for rigidity and crash protection
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette Player, optional CD Player on higher trims.
Controls:
Analog knobs and buttons for climate and audio control.
Driver Assistance
Cruise Control:
Standard on most models.
ABS:
Optional Anti-lock Braking System
Connectivity
Connectivity Features:
Basic, primarily focused on vehicle operation and basic comfort features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first.
Spark Plug Replacement Interval:
Refer to manual; typically every 30,000 miles for apex seals, and specific plug types for each rotor face.
Timing Belt Replacement:
N/A (Rotary engines do not have timing belts; they use a chain or direct drive for the rotor housing).
Coolant Flush Interval:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF Dexron II or equivalent
Known Issues
Apex Seals:
Wear and failure of apex seals is a common concern for rotary engines, leading to loss of compression and power. Requires engine rebuild.
Oil Consumption:
Rotary engines naturally consume some oil for lubrication. Proper monitoring and topping up is crucial. Excessive consumption indicates potential seal issues.
Turbocharger Reliability:
Can be sensitive to heat and maintenance. Regular oil changes are vital.
Emissions System:
Early models may have issues with the air pump and catalytic converter due to age and operating conditions.
📚 Vehicle History
Brand Heritage
Rotary Legacy:
Mazda's pioneering history with the Wankel rotary engine, dating back to the Cosmo and RX series.
Model Evolution
First Generation Savanna Rx7:
Introduced in 1978 as the SA22C.
Second Generation Fc:
Introduced in 1985, featuring a more modern design and improved aerodynamics. This 1989 model is part of the later FC series with refinements.
Third Generation Fd:
Introduced in 1991, considered by many to be the pinnacle of the RX-7 lineage.
Production
Production Years Fc:
1985-1992
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The RX-7 (FC generation) was featured on Car and Driver's 10Best list in 1986.
Ratings
Handling Reputation:
Consistently praised for its superb handling and driver engagement.
Certifications
Automotive Journalism Accolades:
Numerous positive reviews and awards from automotive publications for its performance and design.
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