🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1989 Codes Chassis Code: FC3S (for Turbo II), FC3S (for non-Turbo) Engine Code Non Turbo: FC3S (Naturally Aspirated) Engine Code Turbo: FC3S Turbo II 👋 Introduction Market Position Positioning: The 1989 Mazda RX-7 (FC generation) was a performance-oriented sports car, known for its unique rotary engine and rear-wheel-drive dynamics, competing with vehicles like the Nissan 300ZX and Toyota Supra. Competitive Analysis Rivals: Key competitors included the Nissan 300ZX (Z31), Toyota Supra (MkIII), and Chevrolet Camaro/Pontiac Firebird. Key Features Rotary Engine: The signature feature is the Mazda Wankel rotary engine, offering a smooth power delivery and distinct sound. Handling: Renowned for its balanced chassis, rear-wheel drive, and sophisticated suspension, making it a driver's car. Design: Sleek, aerodynamic styling with pop-up headlights, characteristic of late 1980s sports cars. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Manual / Service Manual Language: English Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Complete coverage of rotary engine (13B) components, operation, troubleshooting, and overhaul (naturally aspirated and turbo variants). Lubrication System: Detailed information on oil pump, oil passages, oil filter, oil cooler, and lubrication system maintenance. Cooling System: Radiator, water pump, thermostat, coolant flow, fan operation, and cooling system diagnostics and repair. Fuel And Emission Control Systems: Comprehensive sections for both non-turbo (04A) and turbo (04B) variants, covering fuel injectors, fuel pump, fuel filter, ECU control, emissions control devices, and diagnosis. Engine Electrical System: Ignition system, starter, alternator, battery, wiring diagrams, sensors, and ECU diagnostics. Transmission: Covers manual transmission for turbo (07A) and non-turbo (07A) models, as well as automatic transmission (07b). Includes gear ratios, overhaul, and maintenance. Drivetrain: Propeller shaft (08), front and rear axles (09), differentials, and wheel bearings. Steering System: Power steering pump, rack and pinion, steering column, and steering linkage. Braking System: Front and rear brakes (disc), hydraulic system, ABS (if equipped), brake pads, rotors, calipers, and troubleshooting. Suspension: Front and rear suspension geometry, shock absorbers, springs, bushings, control arms, and alignment specifications. Wheels And Tires: Tire size specifications, wheel offset, lug nut torque, and tire rotation recommendations. Body: Body panel removal and installation, door mechanisms, window regulators, trim components, and structural information. Body Electrical System: Lighting, wipers, power windows, mirrors, horn, audio system wiring, and interior lighting. Heating And Ac Systems: HVAC controls, blower motor, refrigerant system, heater core, and AC system troubleshooting. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, spark plug replacement, belt adjustments, and general upkeep. Troubleshooting: Diagnostic procedures for common and uncommon issues across all vehicle systems, including symptom-based troubleshooting charts. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of virtually every part of the vehicle. Technical Data: Torque specifications for all fasteners, electrical component resistance values, vacuum hose routing, and measurement specifications. Special Tools: Identification and use of specialized tools required for specific repair and maintenance procedures. Technical Depth Depth: Comprehensive (from basic inspection to full engine rebuilds and complex electrical diagnostics). 📊 Manual Specifications File Format File Format: PDF Searchable: Likely searchable text within PDF (depending on scan quality). Printable: Yes Print Quality Quality: Professional, high-quality scans or digital reproduction. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Displacement: 1.3 Liters (654cc x 2 rotors) Performance Horsepower Non Turbo: Approx. 145-160 hp (depending on market/spec) Torque Non Turbo: Approx. 145-155 lb-ft Horsepower Turbo: Approx. 200-210 hp (Turbo II) Torque Turbo: Approx. 190-200 lb-ft (Turbo II) Fuel System Injection: Fuel Injection (Multi-port EFI) Turbo Charging: Turbocharged (Turbo II model), often with an intercooler. Maintenance Considerations Apex Seals: Apex seals are a critical wear item in rotary engines; manual covers inspection and replacement. Oil Consumption: Rotary engines inherently consume some oil for lubrication; manual details correct oil levels and types. 🔧 Transmission Standard Type Non Turbo: 5-speed Manual Type Turbo: 5-speed Manual (likely reinforced for Turbo II) Optional Type Automatic: 4-speed Automatic Features Clutch: Hydraulically actuated clutch system. Fluid Specifications Manual Transmission Fluid: Likely API GL-4 or GL-5 gear oil, specific viscosity TBD from manual (e.g., 75W-90). Automatic Transmission Fluid: Likely Dexron II or equivalent automatic transmission fluid. 📐 Dimensions Exterior Body Styles: Coupe, Convertible Wheelbase: Approx. 95.7 inches (2430 mm) Length: Approx. 167.9 inches (4265 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 49.8 inches (1265 mm) Weights Curb Weight Non Turbo: Approx. 2800 - 3000 lbs (1270 - 1360 kg) Curb Weight Turbo: Approx. 3000 - 3150 lbs (1360 - 1430 kg) 🛡️ Safety Features Ratings Fifties Stars Rating: N/A (1989 vehicle, NHTSA ratings not directly comparable to modern standards) Active Features ABS: Anti-lock Braking System (ABS) was available as an option on some models. Limited Slip Differential: Available on higher trims/Turbo...
The 1989 Mazda RX-7 (FC generation) was a performance-oriented sports car, known for its unique rotary engine and rear-wheel-drive dynamics, competing with vehicles like the Nissan 300ZX and Toyota Supra.
Competitive Analysis
Rivals:
Key competitors included the Nissan 300ZX (Z31), Toyota Supra (MkIII), and Chevrolet Camaro/Pontiac Firebird.
Key Features
Rotary Engine:
The signature feature is the Mazda Wankel rotary engine, offering a smooth power delivery and distinct sound.
Handling:
Renowned for its balanced chassis, rear-wheel drive, and sophisticated suspension, making it a driver's car.
Design:
Sleek, aerodynamic styling with pop-up headlights, characteristic of late 1980s sports cars.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Manual / Service Manual
Language:
English
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete coverage of rotary engine (13B) components, operation, troubleshooting, and overhaul (naturally aspirated and turbo variants).
Lubrication System:
Detailed information on oil pump, oil passages, oil filter, oil cooler, and lubrication system maintenance.
Cooling System:
Radiator, water pump, thermostat, coolant flow, fan operation, and cooling system diagnostics and repair.
Fuel And Emission Control Systems:
Comprehensive sections for both non-turbo (04A) and turbo (04B) variants, covering fuel injectors, fuel pump, fuel filter, ECU control, emissions control devices, and diagnosis.
Covers manual transmission for turbo (07A) and non-turbo (07A) models, as well as automatic transmission (07b). Includes gear ratios, overhaul, and maintenance.
Drivetrain:
Propeller shaft (08), front and rear axles (09), differentials, and wheel bearings.
Steering System:
Power steering pump, rack and pinion, steering column, and steering linkage.
Braking System:
Front and rear brakes (disc), hydraulic system, ABS (if equipped), brake pads, rotors, calipers, and troubleshooting.
Suspension:
Front and rear suspension geometry, shock absorbers, springs, bushings, control arms, and alignment specifications.
Body panel removal and installation, door mechanisms, window regulators, trim components, and structural information.
Body Electrical System:
Lighting, wipers, power windows, mirrors, horn, audio system wiring, and interior lighting.
Heating And Ac Systems:
HVAC controls, blower motor, refrigerant system, heater core, and AC system troubleshooting.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, spark plug replacement, belt adjustments, and general upkeep.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all vehicle systems, including symptom-based troubleshooting charts.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of virtually every part of the vehicle.
Technical Data:
Torque specifications for all fasteners, electrical component resistance values, vacuum hose routing, and measurement specifications.
Special Tools:
Identification and use of specialized tools required for specific repair and maintenance procedures.
Technical Depth
Depth:
Comprehensive (from basic inspection to full engine rebuilds and complex electrical diagnostics).
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Likely searchable text within PDF (depending on scan quality).
Printable:
Yes
Print Quality
Quality:
Professional, high-quality scans or digital reproduction.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Displacement:
1.3 Liters (654cc x 2 rotors)
Performance
Horsepower Non Turbo:
Approx. 145-160 hp (depending on market/spec)
Torque Non Turbo:
Approx. 145-155 lb-ft
Horsepower Turbo:
Approx. 200-210 hp (Turbo II)
Torque Turbo:
Approx. 190-200 lb-ft (Turbo II)
Fuel System
Injection:
Fuel Injection (Multi-port EFI)
Turbo Charging:
Turbocharged (Turbo II model), often with an intercooler.
Maintenance Considerations
Apex Seals:
Apex seals are a critical wear item in rotary engines; manual covers inspection and replacement.
Oil Consumption:
Rotary engines inherently consume some oil for lubrication; manual details correct oil levels and types.
🔧 Transmission
Standard
Type Non Turbo:
5-speed Manual
Type Turbo:
5-speed Manual (likely reinforced for Turbo II)
Optional
Type Automatic:
4-speed Automatic
Features
Clutch:
Hydraulically actuated clutch system.
Fluid Specifications
Manual Transmission Fluid:
Likely API GL-4 or GL-5 gear oil, specific viscosity TBD from manual (e.g., 75W-90).
Automatic Transmission Fluid:
Likely Dexron II or equivalent automatic transmission fluid.
📐 Dimensions
Exterior
Body Styles:
Coupe, Convertible
Wheelbase:
Approx. 95.7 inches (2430 mm)
Length:
Approx. 167.9 inches (4265 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 49.8 inches (1265 mm)
Weights
Curb Weight Non Turbo:
Approx. 2800 - 3000 lbs (1270 - 1360 kg)
Curb Weight Turbo:
Approx. 3000 - 3150 lbs (1360 - 1430 kg)
🛡️ Safety Features
Ratings
Fifties Stars Rating:
N/A (1989 vehicle, NHTSA ratings not directly comparable to modern standards)
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option on some models.
Limited Slip Differential:
Available on higher trims/Turbo II models for improved traction.
Passive Features
Seatbelts:
Three-point seatbelts with pretensioners likely standard.
Airbags:
Driver's side airbag not standard in 1989; may have been an option or introduced later in the generation.
Crumple Zones:
Designed with front and rear crumple zones for energy absorption.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Speaker count and quality varied by trim. Power antenna common.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Wiring Diagrams:
Manual includes detailed wiring diagrams essential for diagnosing electrical issues and aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 6 months, especially for rotary engines requiring specific oil types and levels.
Spark Plugs:
Rotary engines use two spark plugs per rotor. Intervals vary, often around 30,000 miles, depending on type.
Timing Belt:
Rotary engines do not have a timing belt; they use a timing chain or gear drive for the rotor.
Fluid Specifications
Engine Oil:
Crucially requires specific rotary-friendly oil (e.g., SAE 10W-30 or 10W-40, often synthetic blends) with low ash content. Manual will specify exact Mazda/API ratings.
Common issue with high mileage or poor maintenance leading to compression loss.
Vacuum Leaks:
Various hoses and seals can degrade, affecting engine performance and emissions.
Oil Cooler Lines:
Can develop leaks over time.
Rotary Specific Diagnostics:
Requires understanding of apex seal compression and specific rotary engine diagnostic tools/techniques.
📚 Vehicle History
Brand Heritage
Mazda Rotary:
Mazda's pioneering work with the Wankel rotary engine, first seen in the Cosmo Sport 110S, carried through to the RX series.
Model Evolution
Fc Generation:
The FC generation (1985-1992) replaced the SA22C (FB) RX-7. It featured a more modern design and improved chassis, and introduced the 'Turbo II' variant.
Production
Production Years:
1985-1992
Assembly Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The FC RX-7 (particularly Turbo II) was a frequent recipient of Car and Driver's '10Best' list during its production run, highlighting its performance and value.
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