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Volkswagen Golf II-1989 Service Manual/Repair Manual

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🏷️ Basic Information Identification Make: Volkswagen Model: Golf Year: 1989 Generation Generation Name: Mk2 (A2) Generation Years: 1983-1992 Codes Chassis Code: Typ 19E 👋 Introduction Market Position Vehicle Segment: Compact Car (Hatchback) Target Audience: DIY enthusiasts, independent mechanics, owners seeking to maintain or repair their vehicle Competitive Analysis Key Competitors: Ford Escort, Honda Civic, Toyota Corolla, Opel Kadett, Renault 9/11 Key Features Manual Advantage: Digital format for portability and ease of use, comprehensive coverage of multiple engine options, detailed technical data Vehicle Selling Points: Robust engineering, practical design, fuel-efficient (especially diesel variants), affordable ownership 📋 Manual Details Coverage Areas Engine Options Covered: 1.6L 4-CYL DIESEL, 1.6L 4-CYL TURBO DIESEL, 1.8L 4-CYL 8-VALVE, 1.8L 4-CYL 16-VALVE Transmission Options Covered: Manual and Automatic Transmissions (implied by keywords) Body Styles Covered: Hatchback, Wagon (Variant) (implied by general Golf coverage) Page Count Estimated Page Count: N/A (Digital Format - content dependent) Manual Type Type: Service Manual / Repair Manual Language Language: English (implied by product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Engine, Cylinder Head, Cylinder Block, Engine Coolant, Lubrication System, Oil Pump, Oil Filter) Fuel System: Yes (Fuel System, Fuel Tank, Fuel Pump, Fuel Injector, Throttle Body Assy) Emission Control: Yes (Emission application, Emission Control Systems, Charcoal Canister) Cooling System: Yes (Cooling System, Radiator Assy, Cooling Fan System, Heater Radiator Assy) Ignition System: Yes (Ignition System, Distributor (implied)) Starting Charging System: Yes (Starting System, Starter Assy, Starter Switch, Charging System, Generator Assy) Exhaust System: Yes (Exhaust Pipe, Exhaust) Transmission Manual: Yes (Manual Transaxle System, Manual Transaxle Assy, Manual Transaxle Oil) Transmission Automatic: Yes (Automatic Transaxle Assy, Automatic Transaxle Fluid) Clutch System: Yes (Clutch Unit, Clutch System, Clutch Master Cylinder Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Start Switch Assy) Suspension Front: Yes (Front Suspension System, Front Suspension, Front Suspension Arm, Front Stabilizer Bar) Suspension Rear: Yes (Rear Suspension System, Rear Suspension, Rear Coil Spring) Steering System: Yes (Steering System, Steering Column, Power Steering, Power Steering Link Assy) Brake System: Yes (Brake System, Brake Master Cylinder, Brake Booster, Brake Pedal, Brake Fluid, Rear Brake, Front Brake, Brake Actuator) Wheel Tire System: Yes (Wheel And Tire System, Tire & Wheel, Front Wheel Alignment, Rear Wheel Alignment) Electrical Lighting: Yes (Lighting System, Headlamp Assy, License Plate Lamp Assy, Combination Meter) Wiper Washer System: Yes (Wiper And Washer System, Wiper & Washer, Wiper Rubber, Wiper Motor Assy, Washer Nozzle, Rear Wiper Rubber, Rear Wiper Motor Assy) Interior Comfort: Yes (Heater & Air Conditioner, Air Conditioning System, Air Conditioning Blower Assy, Sun Roof System, Sun Roof) Body Exterior: Yes (Front Bumper, Rear Bumper, Hood, Back Door, Back Door Glass, Front Door, Rear Door, Roof Headlining, Roof Drip Side Finish Moulding) Body Interior: Yes (Instrument Panel, Seat, Seat Belt, Seat Belt Warning System, Center Cluster Module Switch) Audio Visual: Yes (Audio & Visual System, Radio Receiver Assy, Amplifier Antenna Assy) Airbags: Yes (Supplemental Restraint System, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Center Air Bag Sensor Assy, Air Bag Sensor Front, Air Bag Sensor Rear, Curtain Shield Air Bag Assy) Power Accessories: Yes (Power Window Control System, Power Door Lock Control System, Power Mirror Control System) Procedures Included Maintenance Procedures: Yes (Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and changes, Spark plug replacement (gasoline engines), Glow plug replacement (diesel engines), Belt replacement) Troubleshooting: Yes (Basic testing, Tests w/o codes, System/components tests) Repair Procedures: Yes (Remove/Install/Overhaul of major components and systems) Engine Repair: Yes (Engine Mechanical, Cylinder Head Removal/Installation, Piston and Connecting Rod Service, Crankshaft Service) Transmission Repair: Yes (Manual and Automatic Transaxle overhaul) Brake Repair: Yes (Brake pad and shoe replacement, Rotor and drum service, Caliper and wheel cylinder overhaul, Brake line replacement) Suspension Steering Repair: Yes (Shock absorber replacement, Ball joint service, Tie rod end replacement, Power steering pump and rack service) Electrical Repair: Yes (Wiring Diagrams, Wire Harness Repair, Component testing and replacement) Bodywork Repair: Yes (Panel replacement, Door and window seal replacement) Technical Depth Depth Level: Comprehensive (from basic maintenance to in-depth repair and overhaul) Diagnostic Data: Yes (Pin voltage charts, Sensor range charts) Diagrams Included: Yes (Wiring diagrams, Vacuum diagrams) 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely searchable (standard for well-produced PDFs) Print Quality Print Option: Printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Diesel: MFA (1.6L Diesel), RA (1.6L TD) Engine Code Gasoline: PN (1.6L), GU, RH, RF (1.8L 8V), KR, PL (1.8L 16V) Performance 1.6L Diesel Horsepower: Approx. 54-60 PS 1.6L Turbo Diesel Horsepower: Approx. 70 PS 1.8L 8V Horsepower: Approx. 75-90 PS 1.8L 16V Horsepower: Approx. 129-139 PS (GTI 16V) Fuel System Fuel Delivery Gasoline: Carburetor or Bosch CIS-Jetronic Fuel Injection (depending on specific engine) Fuel Delivery Diesel: Mechanical Diesel Injection Pump Technical Specs Bore...
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Volkswagen Golf II-1989 Service Manual/Repair Manual
🏷️ Basic Information
Identification
Make:
Volkswagen
Model:
Golf
Year:
1989
Generation
Generation Name:
Mk2 (A2)
Generation Years:
1983-1992
Codes
Chassis Code:
Typ 19E
👋 Introduction
Market Position
Vehicle Segment:
Compact Car (Hatchback)
Target Audience:
DIY enthusiasts, independent mechanics, owners seeking to maintain or repair their vehicle
Competitive Analysis
Key Competitors:
Ford Escort, Honda Civic, Toyota Corolla, Opel Kadett, Renault 9/11
Key Features
Manual Advantage:
Digital format for portability and ease of use, comprehensive coverage of multiple engine options, detailed technical data
Vehicle Selling Points:
Robust engineering, practical design, fuel-efficient (especially diesel variants), affordable ownership
📋 Manual Details
Coverage Areas
Engine Options Covered:
1.6L 4-CYL DIESEL, 1.6L 4-CYL TURBO DIESEL, 1.8L 4-CYL 8-VALVE, 1.8L 4-CYL 16-VALVE
Transmission Options Covered:
Manual and Automatic Transmissions (implied by keywords)
Body Styles Covered:
Hatchback, Wagon (Variant) (implied by general Golf coverage)
Page Count
Estimated Page Count:
N/A (Digital Format - content dependent)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Engine, Cylinder Head, Cylinder Block, Engine Coolant, Lubrication System, Oil Pump, Oil Filter)
Fuel System:
Yes (Fuel System, Fuel Tank, Fuel Pump, Fuel Injector, Throttle Body Assy)
Emission Control:
Yes (Emission application, Emission Control Systems, Charcoal Canister)
Cooling System:
Yes (Cooling System, Radiator Assy, Cooling Fan System, Heater Radiator Assy)
Ignition System:
Yes (Ignition System, Distributor (implied))
Starting Charging System:
Yes (Starting System, Starter Assy, Starter Switch, Charging System, Generator Assy)
Exhaust System:
Yes (Exhaust Pipe, Exhaust)
Transmission Manual:
Yes (Manual Transaxle System, Manual Transaxle Assy, Manual Transaxle Oil)
Transmission Automatic:
Yes (Automatic Transaxle Assy, Automatic Transaxle Fluid)
Clutch System:
Yes (Clutch Unit, Clutch System, Clutch Master Cylinder Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Start Switch Assy)
Suspension Front:
Yes (Front Suspension System, Front Suspension, Front Suspension Arm, Front Stabilizer Bar)
Suspension Rear:
Yes (Rear Suspension System, Rear Suspension, Rear Coil Spring)
Steering System:
Yes (Steering System, Steering Column, Power Steering, Power Steering Link Assy)
Brake System:
Yes (Brake System, Brake Master Cylinder, Brake Booster, Brake Pedal, Brake Fluid, Rear Brake, Front Brake, Brake Actuator)
Wheel Tire System:
Yes (Wheel And Tire System, Tire & Wheel, Front Wheel Alignment, Rear Wheel Alignment)
Electrical Lighting:
Yes (Lighting System, Headlamp Assy, License Plate Lamp Assy, Combination Meter)
Wiper Washer System:
Yes (Wiper And Washer System, Wiper & Washer, Wiper Rubber, Wiper Motor Assy, Washer Nozzle, Rear Wiper Rubber, Rear Wiper Motor Assy)
Interior Comfort:
Yes (Heater & Air Conditioner, Air Conditioning System, Air Conditioning Blower Assy, Sun Roof System, Sun Roof)
Body Exterior:
Yes (Front Bumper, Rear Bumper, Hood, Back Door, Back Door Glass, Front Door, Rear Door, Roof Headlining, Roof Drip Side Finish Moulding)
Body Interior:
Yes (Instrument Panel, Seat, Seat Belt, Seat Belt Warning System, Center Cluster Module Switch)
Audio Visual:
Yes (Audio & Visual System, Radio Receiver Assy, Amplifier Antenna Assy)
Airbags:
Yes (Supplemental Restraint System, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Center Air Bag Sensor Assy, Air Bag Sensor Front, Air Bag Sensor Rear, Curtain Shield Air Bag Assy)
Power Accessories:
Yes (Power Window Control System, Power Door Lock Control System, Power Mirror Control System)
Procedures Included
Maintenance Procedures:
Yes (Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and changes, Spark plug replacement (gasoline engines), Glow plug replacement (diesel engines), Belt replacement)
Troubleshooting:
Yes (Basic testing, Tests w/o codes, System/components tests)
Repair Procedures:
Yes (Remove/Install/Overhaul of major components and systems)
Engine Repair:
Yes (Engine Mechanical, Cylinder Head Removal/Installation, Piston and Connecting Rod Service, Crankshaft Service)
Transmission Repair:
Yes (Manual and Automatic Transaxle overhaul)
Brake Repair:
Yes (Brake pad and shoe replacement, Rotor and drum service, Caliper and wheel cylinder overhaul, Brake line replacement)
Suspension Steering Repair:
Yes (Shock absorber replacement, Ball joint service, Tie rod end replacement, Power steering pump and rack service)
Electrical Repair:
Yes (Wiring Diagrams, Wire Harness Repair, Component testing and replacement)
Bodywork Repair:
Yes (Panel replacement, Door and window seal replacement)
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to in-depth repair and overhaul)
Diagnostic Data:
Yes (Pin voltage charts, Sensor range charts)
Diagrams Included:
Yes (Wiring diagrams, Vacuum diagrams)
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely searchable (standard for well-produced PDFs)
Print Quality
Print Option:
Printable pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Diesel:
MFA (1.6L Diesel), RA (1.6L TD)
Engine Code Gasoline:
PN (1.6L), GU, RH, RF (1.8L 8V), KR, PL (1.8L 16V)
Performance
1.6L Diesel Horsepower:
Approx. 54-60 PS
1.6L Turbo Diesel Horsepower:
Approx. 70 PS
1.8L 8V Horsepower:
Approx. 75-90 PS
1.8L 16V Horsepower:
Approx. 129-139 PS (GTI 16V)
Fuel System
Fuel Delivery Gasoline:
Carburetor or Bosch CIS-Jetronic Fuel Injection (depending on specific engine)
Fuel Delivery Diesel:
Mechanical Diesel Injection Pump
Technical Specs
Bore Stroke 1.8L:
76.5 mm x 92.8 mm (typical for 1.8L)
Compression Ratio 1.8L 8V:
8.5:1 - 9.5:1 (varies)
Compression Ratio 1.8L 16V:
10.0:1 - 10.5:1 (varies)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transaxle
Optional
Optional Transmission:
3-Speed Automatic Transaxle
Features
Drive Layout:
Front-Wheel Drive (FWD)
Manual Transmission Fluid Spec:
G 052 798 / G 052 512 (or equivalent GL-4 75W-90)
Automatic Transmission Fluid Spec:
G 052 162 (or equivalent ATF type)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2400 mm
Length:
Approx. 3985 mm
Width:
Approx. 1665 mm
Height:
Approx. 1415 mm
Weights
Curb Weight Base Model:
Approx. 900-1000 kg (varies by engine and trim)
Gross Vehicle Weight Rating:
N/A (Not specified in product info)
Cargo
Cargo Volume Hatchback:
Approx. 350-1100 liters (with rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not available for this era/model in specific numerical format
Euro Ncap Rating:
Not applicable (pre-dates Euro NCAP standardized testing)
Active Features
Active Safety Features:
Disc brakes (front), Drum brakes (rear) (ABS not standard on all models)
Passive Features
Passive Safety Features:
Seat belts, Reinforced body structure (implied by general safety design of the era)
💡 Technology Features
Infotainment
Infotainment Features 1989:
Basic AM/FM radio with cassette player was common; optional upgraded audio systems existed.
Driver Assistance
Driver Assistance Features:
Limited; basic safety features like seat belts and mirrors were standard. ABS was optional on higher trims.
Connectivity
Connectivity Features:
None by modern standards (e.g., Bluetooth, USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months (refer to manual for specifics)
Timing Belt Interval:
Highly critical; typically 50,000 - 60,000 miles or 4-5 years (varies by engine, consult manual)
Coolant Flush Interval:
Every 2-3 years or 30,000-40,000 miles
Fluid Specifications
Engine Oil Specification:
10W-40 or 15W-40 (API SF/SG) for gasoline engines; 10W-40 or 15W-40 (API CD/CE) for diesel engines (consult manual for precise OEM specs and viscosity grades)
Brake Fluid Specification:
DOT 3 or DOT 4
Coolant Specification:
VW G11 (blue) or equivalent G11 coolant
Known Issues
Common Issues:
Rust (wheel arches, sills), Fuel injection system issues (CIS), Cooling system leaks, Suspension wear (bushings, ball joints), Electrical gremlins, Window regulator failures
📚 Vehicle History
Brand Heritage
Brand History:
Volkswagen is renowned for its engineering prowess, practicality, and the iconic Beetle, which paved the way for its hatchback successors like the Golf.
Model Evolution
Golf Mk2 Development:
The Mk2 Golf, launched in 1983, was an evolution of the original Mk1, featuring larger dimensions, improved aerodynamics, and a more refined chassis. It introduced a wider range of engines, including diesel and more powerful GTI variants.
Production
Production Location:
Wolfsburg, Germany, and various other global plants.
Production Years Mk2:
1983-1992
🏆 Awards & Recognition
Recognitions
General Recognition:
The Golf Mk2 was a highly successful model globally, lauded for its practicality, build quality, and driving dynamics for its class. It was a staple in automotive publications for its reliability and value.
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