Volkswagen Corrado Official Factory Repair Manual 1990 1991 1992 1993 1994 including G60 VR6 and SLC
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🏷️ Basic Information Identification Make: Volkswagen Model: Corrado Product Name: Volkswagen Corrado Official Factory Repair Manual 1990 1991 1992 1993 1994 including G60 VR6 and SLC Generation Model Years Covered: 1990, 1991, 1992, 1993, 1994 Codes Internal Chassis Code: Type 53i 👋 Introduction Market Position Target Audience: Owners of Volkswagen Corrado models from 1990-1994, DIY mechanics, professional automotive technicians Competitive Analysis Manual Advantage: Official factory documentation, providing the same level of detail and accuracy used by authorized Volkswagen dealerships. Unparalleled comprehensiveness compared to generic aftermarket guides. Key Features Illustration Quality: Hundreds of detailed illustrations, diagrams, and photographs guiding repair procedures. Instruction Style: Step-by-step instructions for clarity and ease of use. Usability: Printable pages allow for use in the workshop or garage without damaging a primary digital device. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive factory service and repair information for the Volkswagen Corrado Page Count Total Pages: >1000 Manual Type Type: Official Factory Repair Manual / Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Mechanical Systems: Engine (G60 Supercharged, VR6 2.8L & 2.9L), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Drivetrain, Manual and Automatic Transmissions, Clutch, Suspension (Front & Rear), Steering System, Brakes (ABS and standard) Electrical Systems: Charging System, Starting System, Lighting, Instrumentation, HVAC Controls, Power Windows, Power Locks, Sunroof, Wiper/Washer System, Audio System, Cruise Control, SRS Airbag System Body And Chassis: Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats, Chassis Components Procedures Included Maintenance Tasks: Routine scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacements, brake pad replacement Repair Procedures: Engine overhaul and rebuild, transmission repair and rebuild, suspension component replacement, brake system repairs, electrical diagnostics and repair, body panel alignment and repair Diagnostics And Troubleshooting: Step-by-step diagnostic trees, symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation, wiring diagrams for electrical systems Technical Depth Depth Of Information: Complete factory-level detail, suitable for DIY enthusiasts and professional mechanics. Includes detailed disassembly and reassembly procedures, torque specifications, special tool requirements, and alignment procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Printable without restrictions Binding Type Binding Method: Digital (PDF - requires PDF reader) Paper Type Digital Medium: Electronic document (PDF) ⚙️ Engine Specifications Primary Engine Engine Options: G60 (1.8L Supercharged Inline-4), VR6 (2.8L and 2.9L Narrow-Angle V6) Performance G60 Horsepower: 160 hp @ 5800 rpm (approx.) G60 Torque: 166 lb-ft @ 4000 rpm (approx.) Vr6 2 8L Horsepower: 178 hp @ 5800 rpm (approx.) Vr6 2 8L Torque: 181 lb-ft @ 4200 rpm (approx.) Vr6 2 9L Horsepower: 190 hp @ 5800 rpm (approx.) Vr6 2 9L Torque: 191 lb-ft @ 4400 rpm (approx.) Fuel System Fuel Delivery: G60: Bosch Digifant Fuel Injection; VR6: Bosch Motronic Fuel Injection Engine Management Ignition Type: G60: Electronic Ignition with Distributor; VR6: Distributorless Electronic Ignition (EDIS on some models) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (with Sport Mode) Features Clutch Type: Hydraulic Actuation (all models) Maintenance Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 (verify with specific manual section) Automatic Transmission Fluid Spec: VW G 052 162 A2 (or equivalent ATF, verify with specific manual section) 📐 Dimensions Exterior Length: 4046 mm (approx.) Width: 1690 mm (approx.) Height: 1317 mm (approx.) Weights Curb Weight: 1200-1350 kg (depending on engine and options) Gross Vehicle Weight Rating: Approx. 1600-1700 kg (verify with specific model) 🛡️ Safety Features Ratings Crash Test Performance: NHTSA: Frontal impact 4-star (driver), 4-star (passenger) - early models. Specific ratings may vary by year and testing body. Manual will detail structural integrity and safety systems. Active Features Braking System Features: Optional ABS (Anti-lock Braking System) available on most models. Ventilated front discs, solid rear discs. Passive Features Restraint Systems: 3-point seat belts with pretensioners, optional driver-side airbag (later models), reinforced safety cell Body Structure: Designed with integrated roll cage elements and crumple zones for enhanced occupant protection. 💡 Technology Features Infotainment Audio System: Factory radio/cassette player with optional CD changer. Manual covers wiring and basic diagnostics. Driver Assistance Cruise Control: Available on some models, operated via steering column stalk. Manual details operation and troubleshooting. Connectivity Lighting System: Halogen headlights with adjustable aim, fog lights, and a unique automatically deploying rear spoiler that aids aerodynamics at speed. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or 1 year (whichever comes first), refer to manual for exact specifications based on driving conditions. Timing Belt Replacement: For VR6 models: 60,000 - 80,000 miles or 5-7 years. Crucial due to potential for catastrophic engine damage if it fails. G60 models utilize a serpentine belt system. Spark Plug Replacement: Intervals vary by engine, typically 30,000-60,000 miles. Manual will specify exact types and intervals. Fluid Specifications Coolant Type: VW G 11 (Blue/Green) or G 12 (Pink) Antifreeze/Coolant concentrate, mixed...
Volkswagen Corrado Official Factory Repair Manual 1990 1991 1992 1993 1994 including G60 VR6 and SLC
Generation
Model Years Covered:
1990, 1991, 1992, 1993, 1994
Codes
Internal Chassis Code:
Type 53i
👋 Introduction
Market Position
Target Audience:
Owners of Volkswagen Corrado models from 1990-1994, DIY mechanics, professional automotive technicians
Competitive Analysis
Manual Advantage:
Official factory documentation, providing the same level of detail and accuracy used by authorized Volkswagen dealerships. Unparalleled comprehensiveness compared to generic aftermarket guides.
Key Features
Illustration Quality:
Hundreds of detailed illustrations, diagrams, and photographs guiding repair procedures.
Instruction Style:
Step-by-step instructions for clarity and ease of use.
Usability:
Printable pages allow for use in the workshop or garage without damaging a primary digital device.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive factory service and repair information for the Volkswagen Corrado
Routine scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacements, brake pad replacement
Repair Procedures:
Engine overhaul and rebuild, transmission repair and rebuild, suspension component replacement, brake system repairs, electrical diagnostics and repair, body panel alignment and repair
Diagnostics And Troubleshooting:
Step-by-step diagnostic trees, symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation, wiring diagrams for electrical systems
Technical Depth
Depth Of Information:
Complete factory-level detail, suitable for DIY enthusiasts and professional mechanics. Includes detailed disassembly and reassembly procedures, torque specifications, special tool requirements, and alignment procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Printable without restrictions
Binding Type
Binding Method:
Digital (PDF - requires PDF reader)
Paper Type
Digital Medium:
Electronic document (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
G60 (1.8L Supercharged Inline-4), VR6 (2.8L and 2.9L Narrow-Angle V6)
G60: Electronic Ignition with Distributor; VR6: Distributorless Electronic Ignition (EDIS on some models)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic (with Sport Mode)
Features
Clutch Type:
Hydraulic Actuation (all models)
Maintenance
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (verify with specific manual section)
Automatic Transmission Fluid Spec:
VW G 052 162 A2 (or equivalent ATF, verify with specific manual section)
📐 Dimensions
Exterior
Length:
4046 mm (approx.)
Width:
1690 mm (approx.)
Height:
1317 mm (approx.)
Weights
Curb Weight:
1200-1350 kg (depending on engine and options)
Gross Vehicle Weight Rating:
Approx. 1600-1700 kg (verify with specific model)
🛡️ Safety Features
Ratings
Crash Test Performance:
NHTSA: Frontal impact 4-star (driver), 4-star (passenger) - early models. Specific ratings may vary by year and testing body. Manual will detail structural integrity and safety systems.
Active Features
Braking System Features:
Optional ABS (Anti-lock Braking System) available on most models. Ventilated front discs, solid rear discs.
Designed with integrated roll cage elements and crumple zones for enhanced occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory radio/cassette player with optional CD changer. Manual covers wiring and basic diagnostics.
Driver Assistance
Cruise Control:
Available on some models, operated via steering column stalk. Manual details operation and troubleshooting.
Connectivity
Lighting System:
Halogen headlights with adjustable aim, fog lights, and a unique automatically deploying rear spoiler that aids aerodynamics at speed.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 1 year (whichever comes first), refer to manual for exact specifications based on driving conditions.
Timing Belt Replacement:
For VR6 models: 60,000 - 80,000 miles or 5-7 years. Crucial due to potential for catastrophic engine damage if it fails. G60 models utilize a serpentine belt system.
Spark Plug Replacement:
Intervals vary by engine, typically 30,000-60,000 miles. Manual will specify exact types and intervals.
Fluid Specifications
Coolant Type:
VW G 11 (Blue/Green) or G 12 (Pink) Antifreeze/Coolant concentrate, mixed with distilled water in a 50/50 ratio.
Brake Fluid Type:
DOT 4 (verify specific requirements for ABS)
Power Steering Fluid Type:
Pentosin CHF 11S or equivalent (verify manual for exact type)
Known Issues
G60 Supercharger Wear:
The G-Lader supercharger can experience wear over time, requiring specialized servicing or rebuild. Manual will detail inspection and maintenance.
Window Regulator Failure:
Common issue with the power window regulators, often due to plastic components wearing out. Manual provides repair procedures.
Vr6 Oil Consumption:
Some VR6 engines can develop oil consumption issues with age, related to valve seals or piston rings. Manual aids in diagnosis.
Corrosion:
As with many cars of this era, rust can be a concern, particularly in wheel wells, rocker panels, and around the sunroof. Manual can guide in repair.
📚 Vehicle History
Brand Heritage
Volkswagen Innovation:
Volkswagen's reputation for building reliable and well-engineered vehicles, with the Corrado representing a step into the sporty coupe segment.
Model Evolution
Corrado Development:
Developed from the Mk2 Golf platform, sharing many components but with unique styling and engineering, including the distinctive active rear spoiler and advanced aerodynamics.
Engine Transitions:
Initial G60 supercharged model replaced by the more powerful and refined VR6 engine, offering different performance characteristics.
Production
Production Years:
1988-1995 (International market availability varied)
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
The Corrado was generally well-received by automotive press for its styling and driving dynamics, earning it a reputation as a modern classic. Specific awards may be detailed in historical context not directly in the repair manual, but its design garnered significant attention.
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