Porsche 928 GT 1990 1991 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 928 GT Year: 1990, 1991 Codes Model Code: 928 GT 👋 Introduction Market Position Market Position: The Porsche 928 GT was a high-performance grand tourer, positioned as a more comfortable and technologically advanced alternative to the 911, but with the performance expected of the Porsche marque. It targeted a more mature buyer seeking luxury and speed. Competitive Analysis Competitive Analysis: Competed against other luxury grand tourers of its era, such as the Jaguar XJ-S, Aston Martin Virage, and certain models from Mercedes-Benz and BMW. The 928 GT stood out with its unique V8 engine, transaxle layout, and advanced technology for its time. Key Features Key Features: Front-engine, rear-wheel drive, V8 power, advanced suspension, aerodynamic design, luxurious interior, strong performance figures. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive repair and service for 1990-1991 Porsche 928 GT Page Count Page Count: 2836 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 4.7L V8 (M28.42), including disassembly, assembly, diagnosis, and troubleshooting Fuel System: Bosch LH-Jetronic fuel injection, fuel pump, lines, injectors, diagnosis and repair Ignition System: Electronic ignition system, coil, distributor, spark plugs, diagnosis and adjustment Cooling System: Radiator, water pump, thermostat, coolant lines, fan, diagnosis and service Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, inspection and repair Transmission: 5-speed manual transaxle, clutch, gearshift mechanism, removal, installation, and overhaul Drivetrain: Driveshafts, CV joints, differential, inspection and service Suspension Front: Independent front suspension, control arms, ball joints, springs, shock absorbers, alignment Suspension Rear: Transaxle rear suspension, trailing arms, shock absorbers, springs, alignment Steering System: Power steering, steering rack, hydraulic pump, hoses, diagnosis and repair Braking System: Front and rear disc brakes, ABS (Anti-lock Braking System), brake lines, calipers, pads, rotors, bleeding procedures Electrical System: Battery, alternator, starter, wiring diagrams, lighting, fuses, relays, diagnosis Climate Control: Air conditioning system, heater, blower motor, controls, diagnosis and service Bodywork Exterior: Body panels, doors, hood, trunk, bumpers, glass, trim, alignment and repair Bodywork Interior: Seats, dashboard, door panels, trim, headliner, carpeting, removal and installation Body Electronics: Power windows, power locks, mirrors, wipers, horn, central locking system Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups Troubleshooting: Diagnostic procedures, fault finding, common issues, error codes Repair: Component repair, system overhauls, part replacement Disassembly Assembly: Detailed step-by-step instructions for removing and installing all major components Adjustments: Engine, transmission, suspension, and brake adjustments Technical Depth Technical Depth: Full workshop level, covering all aspects from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and testing procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable at home or professional print shop. High resolution for clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Compatibility: Windows, Mac, Linux OS. Requires Adobe Reader. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Engine Displacement: 4.7 Liters (4700 cc) Engine Code: M28.42 Performance Horsepower: Approximately 326 hp @ 6000 rpm Torque: Approximately 320 lb-ft @ 4500 rpm 0 60 Mph: Approx. 5.7 seconds Top Speed: Approx. 160 mph Fuel System Fuel Delivery: Bosch LH-Jetronic Fuel Injection Fuel Type: Premium Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transaxle Optional Transmission Type: 4-Speed Automatic (Tiptronic on later models, but not standard for 928 GT 90-91) Features Features: Rear-mounted transaxle for optimal weight distribution 📐 Dimensions Exterior Length: Approx. 178.9 inches (4545 mm) Width: Approx. 71.3 inches (1810 mm) Height: Approx. 50.4 inches (1280 mm) Wheel Base: 98.4 inches (2500 mm) Front Track: Approx. 60.8 inches (1545 mm) Rear Track: Approx. 59.5 inches (1510 mm) Weights Curb Weight: Approx. 3,500 - 3,600 lbs (1588 - 1633 kg) Wheelbase: Approx. 98.4 inches (2500 mm) 🛡️ Safety Features Ratings Safety Ratings: Not widely available by modern standards; emphasized structural integrity and active safety features. Active Features Active Features: Anti-lock Braking System (ABS), powerful disc brakes, advanced suspension for stability Passive Features Passive Features: Reinforced safety cage, front and side impact protection (for its era), seat belts 💡 Technology Features Infotainment Infotainment: Original factory stereo system, often with cassette player. Limited by 1990s standards. Manual covers basic electrical for these systems. Driver Assistance Driver Assistance: Anti-lock Braking System (ABS) was a significant advanced feature for its time. Connectivity Connectivity: N/A (No integrated smartphone connectivity or Bluetooth in this era). Other Technology Other Technology: Pop-up headlights, electric seat adjustments, automatic climate control (optional/standard depending on specific configuration). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or annually, whichever comes first (refer to manual for exact specification). Timing Belt Replacement: Critical for V8 engines; typically every 30,000-60,000 miles or 4-5 years. Failure can cause catastrophic engine damage. Manual specifies interval. Fluid Specifications Engine Oil Type: Porsche...
The Porsche 928 GT was a high-performance grand tourer, positioned as a more comfortable and technologically advanced alternative to the 911, but with the performance expected of the Porsche marque. It targeted a more mature buyer seeking luxury and speed.
Competitive Analysis
Competitive Analysis:
Competed against other luxury grand tourers of its era, such as the Jaguar XJ-S, Aston Martin Virage, and certain models from Mercedes-Benz and BMW. The 928 GT stood out with its unique V8 engine, transaxle layout, and advanced technology for its time.
Diagnostic procedures, fault finding, common issues, error codes
Repair:
Component repair, system overhauls, part replacement
Disassembly Assembly:
Detailed step-by-step instructions for removing and installing all major components
Adjustments:
Engine, transmission, suspension, and brake adjustments
Technical Depth
Technical Depth:
Full workshop level, covering all aspects from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and testing procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable at home or professional print shop. High resolution for clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Compatibility:
Windows, Mac, Linux OS. Requires Adobe Reader.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Engine Displacement:
4.7 Liters (4700 cc)
Engine Code:
M28.42
Performance
Horsepower:
Approximately 326 hp @ 6000 rpm
Torque:
Approximately 320 lb-ft @ 4500 rpm
0 60 Mph:
Approx. 5.7 seconds
Top Speed:
Approx. 160 mph
Fuel System
Fuel Delivery:
Bosch LH-Jetronic Fuel Injection
Fuel Type:
Premium Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transaxle
Optional
Transmission Type:
4-Speed Automatic (Tiptronic on later models, but not standard for 928 GT 90-91)
Features
Features:
Rear-mounted transaxle for optimal weight distribution
📐 Dimensions
Exterior
Length:
Approx. 178.9 inches (4545 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 50.4 inches (1280 mm)
Wheel Base:
98.4 inches (2500 mm)
Front Track:
Approx. 60.8 inches (1545 mm)
Rear Track:
Approx. 59.5 inches (1510 mm)
Weights
Curb Weight:
Approx. 3,500 - 3,600 lbs (1588 - 1633 kg)
Wheelbase:
Approx. 98.4 inches (2500 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
Not widely available by modern standards; emphasized structural integrity and active safety features.
Active Features
Active Features:
Anti-lock Braking System (ABS), powerful disc brakes, advanced suspension for stability
Passive Features
Passive Features:
Reinforced safety cage, front and side impact protection (for its era), seat belts
💡 Technology Features
Infotainment
Infotainment:
Original factory stereo system, often with cassette player. Limited by 1990s standards. Manual covers basic electrical for these systems.
Driver Assistance
Driver Assistance:
Anti-lock Braking System (ABS) was a significant advanced feature for its time.
Connectivity
Connectivity:
N/A (No integrated smartphone connectivity or Bluetooth in this era).
Other Technology
Other Technology:
Pop-up headlights, electric seat adjustments, automatic climate control (optional/standard depending on specific configuration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or annually, whichever comes first (refer to manual for exact specification).
Timing Belt Replacement:
Critical for V8 engines; typically every 30,000-60,000 miles or 4-5 years. Failure can cause catastrophic engine damage. Manual specifies interval.
Fluid Specifications
Engine Oil Type:
Porsche A40 or similar synthetic oil, e.g., 5W-40 or 10W-40 (refer to manual for precise viscosity and API service classification).
Engine Oil Capacity:
Approx. 10.5 quarts (9.9 liters) with filter change.
Transmission Fluid Type:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (refer to manual).
Brake Fluid Type:
DOT 4 brake fluid.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Porsche approved coolant).
Known Issues
Known Issues:
Timing belt tensioner and idler pulley failure (critical), fuel accumulator, cooling fan relay, electrical harness degradation, A/C system leaks, suspension bushings wear, ABS sensor issues.
Torque Specifications:
The manual contains detailed torque specifications for all critical fasteners, essential for proper assembly and preventing damage.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Porsche has a long-standing reputation for engineering excellence, performance, and motorsport success, dating back to the company's founding in the 1930s.
Model Evolution
Model Evolution:
The 928 was introduced in 1977 as a completely new direction for Porsche. The GT model, introduced in 1989, represented a more powerful and refined version of the 928 S4, featuring the larger 4.7L V8 and a 5-speed manual transmission as standard, aimed at enthusiasts.
Production
Production Years For Model:
1978-1995 (928 model line); 1989-1991 (928 GT)
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 928 GT from this exact period are less documented than earlier models, the 928 lineage was consistently recognized for its engineering and design innovation, earning 'Car of the Year' awards upon its initial release.
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