Opel Vauxhall Calibra 1990-1998 Service Repair Manual
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🏷️ Basic Information Identification Make: Opel / Vauxhall Model: Calibra Year: 1990-1998 Codes Platform Code: GM Epsilon (shared with Opel Vectra A) 👋 Introduction Market Position Description: The Opel/Vauxhall Calibra was a unique and stylish coupe that offered a blend of performance and design, aiming to capture a segment of the sports coupe market. Competitive Analysis Key Competitors: Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Alfa Romeo GTV Key Features Unique Selling Points: Striking aerodynamic design, available AWD, powerful engine options (especially the C20XE 'redtop'), advanced chassis for its time. Target Audience Description: Owners seeking to maintain, repair, or understand their Calibra, including professional mechanics and DIY enthusiasts. 📋 Manual Details Coverage Areas Applicable Models: Opel Calibra, Vauxhall Calibra Engine Coverage: 2.0L C20NE, 2.0L C20XE (C20XEL), 2.5L C25XE (X25XE) Drivetrain Coverage: Front-Wheel Drive (FWD), All-Wheel Drive (AWD/4x4) Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine control system (ECU), fuel injection, ignition system, cooling system, exhaust system, emission control systems Transmission: Manual transmission (F20, F28), Automatic transmission (4-speed) Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), brake pad/disc replacement, brake caliper overhaul Suspension: Front and rear suspension components, struts, shock absorbers, control arms, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column Electrical: Wiring diagrams, electrical components, fuse box, relays, lighting system, starter, alternator, battery, power windows, central locking, dashboard instruments Body: Chassis, body panels, doors, hood, trunk, bumpers, interior trim, seals, glass replacement HVAC: Heater, ventilation, air conditioning (HVAC) system diagnosis and repair, refrigerant, compressor, condenser, evaporator Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system components Restraint System: Seat belts, airbags (if equipped) Procedures Included Maintenance: General maintenance, periodic lubrication, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel), spark plug replacement, tire rotation Troubleshooting: Diagnostic procedures, common fault codes, symptom-based troubleshooting guides Repair: Component removal and installation, assembly and disassembly procedures for all major systems Diagnostics: Electrical system diagnostics, engine performance diagnostics, climate control system diagnostics Technical Depth Depth: Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Quality: High quality, printable PDFs Searchable: Likely searchable text (PDF dependent) Print Quality Description: Printable at GREAT QUALITY Binding Type Description: Digital Download (PDF) Paper Type Description: N/A (Digital Format) Requirements Software: Adobe PDF Reader, WinZip (for larger files) Compatibility Operating Systems: All Versions of Windows & Mac Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Variant 1: 2.0L (C20NE) 8-valve SOHC I4, ~115 PS (113 hp; 85 kW) Variant 2: 2.0L (C20XE/C20XEL) 16-valve DOHC I4, ~150 PS (148 hp; 110 kW) / ~136 PS (134 hp; 100 kW) (eco-tec) Variant 3: 2.5L (C25XE/X25XE) 24-valve DOHC V6, ~170 PS (168 hp; 125 kW) Performance Top Speed Approx: 170-230 km/h (105-143 mph) depending on engine Acceleration 0-100Kmh Approx: 6.8-11.0 seconds depending on engine Fuel System Type: Bosch Motronic Fuel Injection Ignition System Type: Electronic ignition, distributorless ignition system (DIS) on some models Cooling System Type: Pressurized liquid cooling system 🔧 Transmission Standard Type: 5-speed Manual (F20, F28) Optional Type: 4-speed Automatic Features AWD Transmission: Optional Getrag 240 AWD transmission for C20XE and 2.5 V6 models 📐 Dimensions Exterior Length Approx: 4467 mm (175.9 in) Width Approx: 1700 mm (66.9 in) Height Approx: 1320 mm (52.0 in) Wheelbase Approx Wheelbase: 2572 mm (101.3 in) Weights Curb Weight Approx: 1260-1430 kg (2778-3153 lb) depending on configuration 🛡️ Safety Features Ratings Euro Ncap Age: Vehicle predates standardized Euro NCAP testing Active Features ABS: Optional ABS available on most models Passive Features Airbags: Driver's airbag became standard later in the production run. Passenger airbags optional or standard on late models. Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, optional CD player. Basic speaker systems. Driver Assistance ABS: Available as an option, providing enhanced braking stability. Connectivity Description: Limited by era, primarily focused on internal vehicle systems rather than external connectivity. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000-15,000 km (6,000-9,000 miles) or 1 year, whichever comes first. Spark Plugs: Replace every 30,000-60,000 km (18,000-36,000 miles) depending on type. Timing Belt: Replace every 60,000-90,000 km (36,000-54,000 miles) for 2.0L engines, often recommended with water pump. Fluid Specifications Engine Oil: API SG/SH, ACEA A2/A3, Viscosity typically 5W-40, 10W-40, or 10W-50 depending on climate and engine. Coolant: G11 specification (blue/green) ethylene glycol based coolant. Typically a 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4. Transmission Oil Manual: GL-4 or GL-5 rated gear oil, viscosity typically 75W-90 or 80W-90. Transmission Oil Automatic: Dexron III (or equivalent) ATF. Known Issues Rust: Corrosion on wheel arches, sills, and rear suspension mounting points...
The Opel/Vauxhall Calibra was a unique and stylish coupe that offered a blend of performance and design, aiming to capture a segment of the sports coupe market.
Competitive Analysis
Key Competitors:
Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Alfa Romeo GTV
Key Features
Unique Selling Points:
Striking aerodynamic design, available AWD, powerful engine options (especially the C20XE 'redtop'), advanced chassis for its time.
Target Audience
Description:
Owners seeking to maintain, repair, or understand their Calibra, including professional mechanics and DIY enthusiasts.
Electronic ignition, distributorless ignition system (DIS) on some models
Cooling System
Type:
Pressurized liquid cooling system
🔧 Transmission
Standard
Type:
5-speed Manual (F20, F28)
Optional
Type:
4-speed Automatic
Features
AWD Transmission:
Optional Getrag 240 AWD transmission for C20XE and 2.5 V6 models
📐 Dimensions
Exterior
Length Approx:
4467 mm (175.9 in)
Width Approx:
1700 mm (66.9 in)
Height Approx:
1320 mm (52.0 in)
Wheelbase Approx
Wheelbase:
2572 mm (101.3 in)
Weights
Curb Weight Approx:
1260-1430 kg (2778-3153 lb) depending on configuration
🛡️ Safety Features
Ratings
Euro Ncap Age:
Vehicle predates standardized Euro NCAP testing
Active Features
ABS:
Optional ABS available on most models
Passive Features
Airbags:
Driver's airbag became standard later in the production run. Passenger airbags optional or standard on late models.
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, optional CD player. Basic speaker systems.
Driver Assistance
ABS:
Available as an option, providing enhanced braking stability.
Connectivity
Description:
Limited by era, primarily focused on internal vehicle systems rather than external connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 1 year, whichever comes first.
Spark Plugs:
Replace every 30,000-60,000 km (18,000-36,000 miles) depending on type.
Timing Belt:
Replace every 60,000-90,000 km (36,000-54,000 miles) for 2.0L engines, often recommended with water pump.
Fluid Specifications
Engine Oil:
API SG/SH, ACEA A2/A3, Viscosity typically 5W-40, 10W-40, or 10W-50 depending on climate and engine.
Coolant:
G11 specification (blue/green) ethylene glycol based coolant. Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4.
Transmission Oil Manual:
GL-4 or GL-5 rated gear oil, viscosity typically 75W-90 or 80W-90.
Transmission Oil Automatic:
Dexron III (or equivalent) ATF.
Known Issues
Rust:
Corrosion on wheel arches, sills, and rear suspension mounting points is common due to age and design.
Engine 20Xe:
Potential for head gasket failure, oil leaks, and premature wear on camshafts if not properly maintained.
Electrical:
Wiring harness degradation, particularly in the engine bay, can lead to various electrical faults. Heater control panel faults.
Suspension:
Worn bushings, ball joints, and shock absorbers are common wear items.
📚 Vehicle History
Brand Heritage
Opel Design Philosophy:
Opel has a history of producing stylish and aerodynamic vehicles, continuing this with the Calibra.
Model Evolution
Launch Year:
1989 (for 1990 model year)
Facelift:
Minor updates throughout its production, including revised bumpers, lighting, and interior trim.
Production
Production End Year:
2000
Manufacturing Locations:
Rüsselsheim, Germany (Opel); Ellesmere Port, UK (Vauxhall); also assembled in Finland and South Korea.
Total Production Units:
Approximately 238,600 units
🏆 Awards & Recognition
Recognitions
Design Award:
Often praised for its aerodynamic design and received several design accolades.
Ratings
Customer Satisfaction:
Mixed, often polarizing due to its unique styling and the common issues associated with aging vehicles. However, many owners praise its driving dynamics and design.
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