1990-1998 Vauxhall Opel Calibra Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Vauxhall / Opel Model: Calibra Model Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 👋 Introduction Market Position Vehicle Segment: Compact sport coupe, known for its aerodynamic design. Competitive Analysis Competitors: Competed with vehicles like the Ford Probe, Honda Prelude, Toyota Celica, and Mitsubishi Eclipse. Key Features Design Aerodynamics: Distinguished by its exceptionally low drag coefficient (Cd of 0.26), one of the lowest for a production car at the time. Manual Value Proposition: Enables DIY repairs, saving significant money on labor costs, and provides essential knowledge for maintenance and restoration. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Specifications Data: Detailed Specifications On Every Model Covered, Complete Torques Specifications. Factory Guidance: Covers the same information as Professional Technicians and Mechanics, implying factory-level data. Page Count Estimated Page Count: Extensive (details not specified, but described as '100% COMPLETE') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine Management: Engine Overhaul & Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings With Diagrams, Timing Belt Service Procedures Brake System: Brakes, Brake Servicing Procedures Suspension Steering: Front End & Alignment Procedures & Specifications, Suspension, U-Joint AND CV-Joint Service Procedures Transmission Drivetrain: Transmission Removal & Installation, Transmission In Car Servicing Electrical Electronics: Wiring Diagrams, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes Climate Control: Air Conditioning & Capacities Body Interior: Sunroofs Fuel And Emissions: Engine performance section likely covers fuel delivery and emissions control systems relevant to the period. Cooling System: Implied within Engine Overhaul & Rebuilding and general maintenance sections. Exhaust System: Covered within engine repair and troubleshooting sections. Ignition System: Part of engine performance and troubleshooting, with firing orders provided. Lighting System: Covered by the complete wiring diagrams. Instrumentation: Covered by wiring diagrams and diagnostic procedures. Body Mechanical: Sunroofs are explicitly mentioned. Other body mechanicals like doors, windows, and latches are typically covered in comprehensive manuals. Vacuum Systems: Vacuum Diagrams are listed, crucial for many engine and emission control functions. Procedures Included Diagnostics Troubleshooting: Trouble Codes, Troubleshooting & Diagnostics, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes Repair Rebuild: Engine Overhaul & Rebuilding, Transmission Removal & Installation, U-Joint AND CV-Joint Service Procedures, Repair Procedures Maintenance: Factory Maintenance Schedules & Charts, Timing Belt Service Procedures, Brake Servicing Producers, Serpentine Belt Routings With Diagrams Diagnostic Charts: Computer Diagnostic Trouble Tree Charts and Computer Diagnostic Codes are included, facilitating systematic troubleshooting. Technical Depth Detail Level: Professional Technician and Mechanic level, with step-by-step instructions, diagrams, illustrations, and specifications. Wiring Schematics: Complete wiring diagrams are explicitly mentioned, essential for diagnosing electrical faults. Illustrations Diagrams: Hundreds of Illustrations are mentioned, along with step-by-step instructions, making complex procedures understandable. 📊 Manual Specifications File Format Digital Format: Digital Workshop Repair Manual (assumed PDF) Print Quality Clarity: Includes pictures and easy-to-follow directions. High quality digital reproduction. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Typical: 2.0L C20NE (85 kW/115 PS), 2.0L C20XE (110 kW/150 PS 'Red Top'), 2.5L C25XE (125 kW/170 PS V6) Performance Power Torque Variability: Specifications vary significantly based on engine variant and market. The manual covers detailed specs for each. Fuel System Fuel Delivery: Fuel Injection (Multipoint) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual Optional Transmission Type Optional: 4-speed automatic (available on some variants) Features Drivetrain: Front-wheel drive (FWD) standard, with optional All-Wheel Drive (AWD) on some higher-performance variants (e.g., Turbo). 📐 Dimensions Exterior Body Style: 2-door coupe Weights Curb Weight Range: Approximately 1250 kg - 1450 kg, depending on engine and specification. 🛡️ Safety Features Ratings Crash Test Data: Original Euro NCAP ratings may not be directly comparable to modern standards. Manual likely details internal structural integrity and safety systems. Active Features Braking Systems: Anti-lock Braking System (ABS) was available as an option or standard on higher trims. Passive Features Airbags: Driver-side airbag became standard or widely available in later model years. Passenger airbags were less common. 💡 Technology Features Infotainment Audio Systems: Factory fitted radio/cassette or CD players. Speaker configurations varied by trim. Upgrade options are common. Driver Assistance Cruise Control: Available as an option on many models. Connectivity Diagnostic Ports: OBD-I or early OBD-II depending on model year and market. Manual will cover diagnostic procedures and trouble codes. 🔧 Maintenance Service Intervals Timing Belt: Recommended replacement every 60,000 miles or 4 years (specifics in manual). Fluid Specifications Engine Oil: Viscosity typically 10W-40 or 5W-40 (API SG or higher). Specific OEM approvals are critical, detailed in manual. Coolant: Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Specific OAT/HOAT type may be required for later models. Brake Fluid: DOT 4 Transmission Fluid Manual: GL-4 gear oil (e.g., 75W-85 or 75W-90). Specific OEM part numbers crucial. Transmission Fluid Automatic: Dexron...
Specifications vary significantly based on engine variant and market. The manual covers detailed specs for each.
Fuel System
Fuel Delivery:
Fuel Injection (Multipoint)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual
Optional
Transmission Type Optional:
4-speed automatic (available on some variants)
Features
Drivetrain:
Front-wheel drive (FWD) standard, with optional All-Wheel Drive (AWD) on some higher-performance variants (e.g., Turbo).
📐 Dimensions
Exterior
Body Style:
2-door coupe
Weights
Curb Weight Range:
Approximately 1250 kg - 1450 kg, depending on engine and specification.
🛡️ Safety Features
Ratings
Crash Test Data:
Original Euro NCAP ratings may not be directly comparable to modern standards. Manual likely details internal structural integrity and safety systems.
Active Features
Braking Systems:
Anti-lock Braking System (ABS) was available as an option or standard on higher trims.
Passive Features
Airbags:
Driver-side airbag became standard or widely available in later model years. Passenger airbags were less common.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted radio/cassette or CD players. Speaker configurations varied by trim. Upgrade options are common.
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
Diagnostic Ports:
OBD-I or early OBD-II depending on model year and market. Manual will cover diagnostic procedures and trouble codes.
🔧 Maintenance
Service Intervals
Timing Belt:
Recommended replacement every 60,000 miles or 4 years (specifics in manual).
Fluid Specifications
Engine Oil:
Viscosity typically 10W-40 or 5W-40 (API SG or higher). Specific OEM approvals are critical, detailed in manual.
Coolant:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Specific OAT/HOAT type may be required for later models.
Brake Fluid:
DOT 4
Transmission Fluid Manual:
GL-4 gear oil (e.g., 75W-85 or 75W-90). Specific OEM part numbers crucial.
Transmission Fluid Automatic:
Dexron III or equivalent.
Known Issues
Common Wear Items:
Coil springs (front), CV joints, power steering pumps, window regulators, electrics (e.g., headlight motors, central locking), coolant leaks (especially from heater matrix).
Engine Specific:
C20XE oil consumption and potential for snapped valve springs at high mileage. C25XE V6 can be prone to head gasket issues if overheated.
📚 Vehicle History
Brand Heritage
Parent Company:
Part of General Motors (GM) through its European operations.
Model Evolution
Design Origin:
Designed by Bertone, sharing the platform with the Opel Vectra (GM2900 platform).
Production
Production Period:
1989-1997 (global introduction in 1989, phased out by 1997/98 in most markets).
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the Calibra itself are less prominent than its design influence, it was highly regarded for its styling and aerodynamic efficiency.
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