1990 Daihatsu Charade Repair Manual

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Basic Information Identification Make: Daihatsu Model: Charade Year: 1990 Codes Chassis Code: G200 Series (includes G200, G201, G202, G203) Introduction Market Position Market Position: The 1990 Daihatsu Charade was positioned...

Taper: Cars

Distributeur:

UGS: 584339

Mots clés: Charade Daihatsu

Variantes de produits

Description

Basic Information
Identification
Make:	Daihatsu
Model:	Charade
Year:	1990
Codes
Chassis Code:	G200 Series (includes G200, G201, G202, G203)

Introduction
Market Position
Market Position:	The 1990 Daihatsu Charade was positioned as a compact, fuel-efficient subcompact car, popular in many global markets for its affordability, reliability, and practicality as a city car and small family vehicle.
Competitive Analysis
Competitive Analysis:	Competed against vehicles such as the Honda Civic, Toyota Starlet, Suzuki Swift/Cultus, Nissan March/Micra, and Ford Festiva in the subcompact segment. Known for its distinctive styling (especially the later models) and often a value proposition.
Key Features
Key Features:	Compact dimensions, economical engines, front-wheel drive, hatchback body style, front independent suspension, rear torsion beam or independent suspension depending on variant.
Engine Layout:	Inline 3-cylinder or 4-cylinder, typically transversely mounted.

Manual Details
Coverage Areas
Coverage Scope:	Comprehensive repair and maintenance for the 1990 Daihatsu Charade.
Specific Trims Covered:	Likely covers all major trim levels and engine variants offered for the 1990 model year in its primary market, including base models, GL, GT (turbocharged), and potentially specific regional variations.
Page Count
Page Count:	Estimated 800-1200 pages (typical for a full factory service manual of this era).
Manual Type
Manual Type:	Factory Service Manual / Repair Manual
Language
Language:	English
Format
Format:	Likely a scanned PDF or physical printed manual.

Manual Coverage
Systems Covered
Systems Covered:	Engine Mechanical, Engine Electrical/Ignition, Fuel System, Emission Control, Cooling System, Lubrication System, Intake/Exhaust Systems, Clutch, Transmission (Manual & Automatic), Drivetrain/Driveshafts, Suspension (Front & Rear), Steering System, Brakes (Front & Rear, Hydraulic/ABS), Body Electrical, Lighting, HVAC (Heating, Ventilation, Air Conditioning), Interior Trim, Exterior Body Panels, Chassis & Frame, Wiring Diagrams, Diagnostic Procedures, Troubleshooting Guides.
Engine Mechanical:	Detailed procedures for cylinder head, pistons, crankshaft, camshaft, valve timing, lubrication system overhaul, cooling system overhaul, fuel injection system diagnostics and repair.
Engine Electrical:	Ignition system (coil, distributor, plugs), starter motor, alternator, battery, sensors (e.g., TPS, MAP, Crank/Cam position), ECU troubleshooting and testing.
Suspension Steering:	Front MacPherson struts, rear independent suspension (e.g., multi-link, depending on variant) or torsion beam axle, steering rack/box, power steering system components.
Brakes:	Front disc, rear drum brake systems, hydraulic lines, master cylinder, brake booster, ABS system diagnosis and repair (if equipped).
Body Electrical Lighting:	Headlights, taillights, turn signals, interior lighting, dashboard warning lights, wiper system, horn, power windows, power locks (if equipped), fuse box locations and descriptions, wiring harness diagrams for all circuits.
Clutch Transmission:	Manual clutch system (diaphragm spring, release bearing), manual gearbox overhaul, automatic transmission hydraulic control, torque converter, gear selection mechanisms.
Procedures Included
Procedures Included:	Routine Maintenance (Oil Changes, Filter Replacements, Spark Plugs), Component Removal & Installation, Adjustment Procedures, Diagnostic Tests, Troubleshooting Faults, Overhaul Procedures, Repair Techniques, Wiring Harness Repair, Torque Specifications, Fluid Capacities & Specifications.
Troubleshooting Guides:	Step-by-step diagnostic flowcharts for common symptoms (e.g., no-start, poor performance, electrical faults).
Torque Specifications:	Exact torque values for critical fasteners (e.g., cylinder head bolts, main bearing caps, wheel nuts).
Diagnostic Tests:	Procedures for testing sensors, actuators, fuel pressure, ignition timing, compression testing.
Wheel Alignment Specifications:	Front and rear wheel alignment angles (camber, caster, toe), steering alignment.
Body And Chassis Repair:	Procedures for panel replacement, rust repair considerations, chassis component tightening, jacking points.
Technical Depth
Technical Depth:	In-depth, professional-level coverage suitable for mechanics and experienced DIY enthusiasts. Includes detailed diagrams, step-by-step instructions, specifications, and troubleshooting trees.
Engine Rebuild Procedures:	Detailed instructions for engine disassembly, cleaning, inspection, measurement, and reassembly of all internal components.
Transmission Rebuild Procedures:	Complete overhaul procedures for both manual and automatic transmissions, including gear sets, synchronizers, clutch packs, valve bodies.
Wiring Diagrams Completeness:	Color-coded or detailed black-and-white wiring diagrams for all electrical systems, including component locations and connector pinouts.

Manual Specifications
File Format
File Format:	PDF (if digital) - Searchable text, printable pages, high-resolution images.
Searchability:	High (if PDF with OCR), allowing quick searches for specific terms, part names, or procedures.
Print Quality
Print Quality:	N/A (if PDF) or High-Quality Scan/Reprint (if physical).
Binding Type
Binding Type:	N/A (if PDF) or Coil-Bound/Perfect Bound (if physical).
Paper Type
Paper Type:	N/A (if PDF) or Heavyweight, Glossy Paper (typical for factory manuals).

Engine Specifications
Primary Engine
Primary Engine Options:	1.0L (CB Series - e.g., CB42, CB60), 1.3L (CB Series - e.g., CB70, CB80, CB90), 1.3L Turbo (CB90).
Engine Codes Examples:	CB42 (1.0L), CB60 (1.0L), CB70 (1.3L), CB80 (1.3L), CB90 (1.3L/Turbo). Note: Specific engine codes can vary by market and trim.
Performance
1.0L Engine Power:	Approx. 50-60 PS (37-44 kW)
1.3L Engine Power:	Approx. 68-85 PS (50-63 kW)
1.3L Turbo Engine Power:	Approx. 100-115 PS (74-85 kW)
Fuel System
Fuel Delivery:	Carburetor (early models/variants) or Multi-Point Fuel Injection (MPI) for later/higher trims and turbocharged variants.
Emission Control Systems:	Catalytic converter, EGR (Exhaust Gas Recirculation), secondary air injection (depending on market regulations).

Transmission
Standard
Standard Transmission:	5-Speed Manual
Optional
Optional Transmission:	3-Speed or 4-Speed Automatic
Features
Clutch Type:	Dry Single Plate (Manual Transmission)

Dimensions
Exterior
Length:	Approx. 3675 mm (144.7 in)
Width:	Approx. 1600 mm (63.0 in)
Height:	Approx. 1370-1400 mm (53.9-55.1 in)
Weights
Curb Weight:	Approx. 700-850 kg (1543-1874 lbs), varies by engine and trim.
Interior
Wheelbase:	Approx. 2380 mm (93.7 in)

Safety Features
Ratings
Safety Ratings Era:	Standard safety features for the era were basic. Likely no official crash test ratings readily available in modern formats for this specific model year.
Active Features
Active Safety Features:	Power-assisted brakes (optional on some trims), front disc brakes, rear drum brakes.
Passive Features
Passive Safety Features:	Seat belts (front and rear), reinforced body structure.

Technology Features
Infotainment
Infotainment Features:	Basic AM/FM radio with cassette player, manual or power antenna, speaker system (usually 2 or 4).
Driver Assistance
Driver Assistance Features:	Limited to basic features like power steering (optional on some trims) and anti-lock brakes (optional on higher trims).
Connectivity
Connectivity Features:	N/A - No modern connectivity features like Bluetooth or USB.

Maintenance
Service Intervals
Oil Change Interval:	Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions.
Air Filter Replacement:	Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:	Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Fluid Specifications
Engine Oil Type:	API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).
Coolant Type:	Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:	GL-4 Gear Oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:	Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:	DOT 3 or DOT 4.
Power Steering Fluid:	ATF Dexron II or equivalent (if equipped with power steering).
Known Issues
Common Issues:	Carburetor tuning issues, occasional oil leaks (e.g., valve cover gasket, oil pan gasket), wear on suspension components (bushings, ball joints), aging electrical connectors, possible rust in certain climates, timing belt replacement critical (interference engine on some variants).
Timing Belt Replacement Interval:	60,000-90,000 miles (96,000-145,000 km) or 5-7 years, consult manual for exact interval and interference engine status.

Vehicle History
Brand Heritage
Brand Heritage:	Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical vehicles, often known for their innovative engineering in the compact segment.
Model Evolution
Model Evolution:	The 1990 model represents the third generation (G100/G200 series) of the Charade, which saw significant styling updates and improved technology over its predecessors. The G200 series featured a more rounded, aerodynamic design.
Production
Production Period:	The third generation Charade (G100/G200) was produced from 1987 to 1994. The 1990 model falls within this production run.

Awards & Recognition
Recognitions
Recognitions:	While specific awards are not commonly cited for this model, the Charade line was generally recognized for its value and fuel efficiency in its class during its production run.