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1990 Daihatsu Rocky (1st gen) Service and Repair Manual
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Basic Information Identification Make: Daihatsu Model: Rocky Year: 1990 Codes Chassis Code Designation: F70 Series (Short Wheelbase), F75 Series (Long Wheelbase) Engine Code Primary: HD-C (Diesel) Engine Code Secondary: AB20...
Taper: car
Distributeur:
UGS: 458036
Mots clés:
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Daihatsu
Manual
Repair Guide
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| Basic Information | |
| Identification | |
| Make: | Daihatsu |
| Model: | Rocky |
| Year: | 1990 |
| Codes | |
| Chassis Code Designation: | F70 Series (Short Wheelbase), F75 Series (Long Wheelbase) |
| Engine Code Primary: | HD-C (Diesel) |
| Engine Code Secondary: | AB20 (Petrol - less common for this manual's focus, but potentially covered) |
| Introduction | |
| Market Position | |
| Segment: | Compact SUV / Off-road Utility Vehicle. |
| Target Audience: | Enthusiasts, DIY mechanics, and professional technicians working on the Daihatsu Rocky. |
| Competitive Analysis | |
| Competitors 1990: | Suzuki Samurai, Jeep Wrangler, Toyota Land Cruiser (smaller models), Mitsubishi Pajero/Montero (smaller models). |
| Key Features | |
| Vehicle Strengths: | Compact size, robust 4WD system, reliable diesel engine (HD-C), go-anywhere capability, lightweight construction. |
| Manual Value Proposition | |
| Uniqueness: | Vehicle-specific, factory-issued data, essential for accurate and effective maintenance and repair, avoiding generic information. |
| Manual Details | |
| Coverage Areas | |
| Models Covered: | All 1990 Daihatsu Rocky (1st gen) models and variants. |
| Trim Levels Covered: | All trim levels equipped with the specified engine and drivetrain configurations. |
| Page Count | |
| Estimated Page Count: | Likely 500-800 pages (typical for a comprehensive factory service manual of this era). |
| Manual Type | |
| Type: | Factory Service and Repair Manual. |
| Language | |
| Language: | English (assumed for North American market sales, or translated). |
| Format | |
| Format: | Digital (likely PDF or similar electronic format, based on typical modern sales). |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnostics, repair, overhaul, and component specifications for the HD-C diesel engine, including fuel system, lubrication, cooling, and emission controls. |
| Transmission Drivetrain: | Coverage for manual transmissions (e.g., 5-speed), transfer case (4WD system), and drive axles, including service procedures, fluid capacities, and torque specifications. |
| Suspension Steering: | Front and rear suspension components (leaf springs, shock absorbers), steering system (power steering if equipped), wheel alignment specifications. |
| Brakes: | Front disc and rear drum brake systems, parking brake, hydraulic system diagnostics and repair, component replacement procedures. |
| Electrical System: | Wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system (if applicable to diesel), lighting, gauges, and accessories. |
| Body Chassis: | Body panel removal and installation, door mechanisms, interior trim, chassis frame inspection and repair, glass replacement. |
| Heating Ventilation Air Conditioning: | HVAC system operation, component testing, refrigerant handling (if applicable). |
| Procedures Included | |
| Maintenance: | Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid), filter replacements, tune-up procedures. |
| Troubleshooting: | Diagnostic charts and flowcharts for common drivability issues, electrical faults, and mechanical problems. |
| Repair: | Step-by-step instructions for component removal, repair, overhaul, and reinstallation across all major vehicle systems. |
| Specifications: | Torque values, clearances, fluid types and capacities, electrical resistance readings, timing settings, and diagnostic parameters. |
| Technical Depth | |
| Depth: | Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. |
| Manual Specifications | |
| File Format | |
| Digital Format: | PDF (Portable Document Format) or similar e-book format, enabling search functionality and easy navigation. |
| Print Quality | |
| Scanned Quality: | High-resolution scans ensuring clarity of text and diagrams; may include searchable text if OCR'd. |
| Binding Type | |
| Digital Binding: | N/A (Digital format; printable pages if desired). |
| Paper Type | |
| Digital Paper Type: | N/A (Digital format). |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Naturally Aspirated Diesel. |
| Engine Code: | HD-C. |
| Displacement Cc: | 2659. |
| Bore X Stroke Mm: | 92.0 x 98.0. |
| Compression Ratio: | 21.0:1. |
| Power Hp Rpm: | 84 HP @ 3600 RPM (approximate). |
| Torque Lb-Ft Rpm: | 150 lb-ft @ 2000 RPM (approximate). |
| Fuel System | |
| Fuel Delivery: | Direct Injection, Bosch inline injection pump. |
| Fuel Type: | Diesel Fuel. |
| Cooling System | |
| Cooling Type: | Water-cooled. |
| Lubrication System | |
| Oil Capacity Liters: | 6.5 Liters (including filter). |
| Recommended Oil Viscosity: | API CD/CE, SAE 15W-40 (check manual for specific grade based on climate). |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed Manual Transmission. |
| Optional | |
| Transmission Type: | 3-speed Automatic Transmission (less common, but may be covered). |
| Features | |
| Drivetrain: | Part-time 4WD system with selectable 2WD/4WD High/4WD Low. |
| Fluid Specifications | |
| Manual Transmission Fluid Type: | GL-4 (e.g., SAE 75W-90 or SAE 80W-90 gear oil). |
| Transfer Case Fluid Type: | GL-4 (e.g., SAE 75W-90 or SAE 80W-90 gear oil). |
| Dimensions | |
| Exterior | |
| Wheelbase Mm: | 2345 mm (Short Wheelbase), 2660 mm (Long Wheelbase). |
| Length Mm: | 3890 mm (SWB), 4240 mm (LWB) (approximate). |
| Width Mm: | 1545 mm. |
| Height Mm: | 1800 mm (approximate, varies with roof type). |
| Weights | |
| Curb Weight Kg: | 1300-1450 kg (approximate, varies with configuration). |
| Gross Vehicle Weight Rating Kg: | 1800-1950 kg (approximate). |
| Wheels Tires | |
| Wheel Size: | 15 inch. |
| Bolt Pattern: | 5x139.7 (5x5.5 inch). |
| Tire Size Standard: | 215/75R15 (common fitment). |
| Safety Features | |
| Ratings | |
| Crash Test Data: | Limited official crash test data available for this specific model year from major agencies like NHTSA or IIHS. Emphasis on robust construction for its class. |
| Active Features | |
| Braking System: | Front Disc Brakes, Rear Drum Brakes. No ABS typically equipped. |
| Passive Features | |
| Seat Belts: | Standard front seat belts, rear seat belts (if equipped). |
| Frame Construction: | Body-on-frame construction, providing structural integrity for off-road use. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio, possibly with a cassette player. Aftermarket upgrades common. |
| Dashboard Features: | Analog gauges for speedometer, tachometer (if equipped), fuel, temperature, oil pressure. Basic warning lights. |
| Driver Assistance | |
| ABS: | Not typically equipped on this model year. |
| Traction Control: | Not equipped. |
| Connectivity | |
| Bluetooth Usb: | Not equipped. Requires aftermarket installation. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 5,000 km or 6 months, whichever comes first (diesel). |
| Fuel Filter Replacement: | Every 20,000 km or 12 months. |
| Engine Coolant Replacement: | Every 40,000 km or 24 months. |
| Transmission Fluid Change: | Every 40,000 km or 24 months. |
| Fluid Specifications | |
| Engine Coolant Type: | Daihatsu Genuine Coolant or equivalent (ethylene glycol-based, typically a 50/50 mix with distilled water). |
| Brake Fluid Type: | DOT 3 or DOT 4. |
| Known Issues | |
| Diesel Engine: | Glow plug issues, injector pump wear, potential for injector nozzle clogging with poor fuel quality, exhaust manifold cracks on high-mileage examples. |
| Suspension: | Worn leaf springs (sagging), shock absorber fatigue, potential for steering box play. |
| Rust: | Common issue on vehicles of this era, particularly in the body panels, wheel arches, and frame chassis. |
| Electrical: | Corroded connections, failing grounds, and intermittent issues with switches or gauges due to age. |
| Vehicle History | |
| Brand Heritage | |
| Daihatsu Overview: | Daihatsu, a subsidiary of Toyota, is Japan's oldest automobile manufacturer, known for its compact and specialized vehicles. |
| Model Evolution | |
| Rocky Generation 1: | Launched in 1984, the first-generation Daihatsu Rocky (also known as Feroza in some markets) was designed as a compact, rugged off-road vehicle. |
| 1990 Updates: | The 1990 model year represents a refinement of the initial F70/F75 series, often featuring minor cosmetic updates and potential improvements to the HD-C diesel engine's efficiency or emissions. |
| Production | |
| Production Location: | Japan. |
| Production Period Gen1: | 1984-1997. |
| Awards & Recognition | |
| Recognitions | |
| Off Road Capability Awards: | While specific awards are scarce, the Rocky was widely recognized for its excellent off-road prowess and durability in its class, earning a strong following among enthusiasts. |
| Ratings | |
| Consumer Reviews Historical: | Generally praised for its reliability and off-road ability, though often criticized for its basic interior and less refined on-road manners compared to later SUVs. |