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1991 1992 Mazda RX7 RX-7 Parts Catalog Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FC Generation (specifically for the later series of the FC) Codes Year Coverage: 1991, 1992 👋 Introduction Market Position Historical Context: The 1991-1992 RX-7 (FC) represented the later iterations of the second-generation RX-7, a performance-oriented sports car known for its rotary engine and sharp handling. Competitive Analysis Competitors Era: Competed against cars like the Nissan 300ZX (Z32), Toyota Supra (MkIII), Mitsubishi Starion/Chrysler Conquest, and Porsche 944. Key Features Rotary Engine Dna: Central to the RX-7's identity is the Wankel rotary engine, offering a unique driving experience and high-revving power delivery, particularly in the Turbo II models. Chassis Dynamics: The FC generation was lauded for its balanced chassis, advanced suspension design (often featuring independent suspension front and rear), and engaging handling characteristics. 📋 Manual Details Coverage Areas Primary Focus: Parts identification and cataloging for vehicle repair and maintenance. Component Scope: Engine (Rotary), Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Body Panels, Interior Trim, Chassis Components, Accessories. Page Count Estimated Pages: Hundreds (typical for comprehensive parts catalogs) Manual Type Type: Parts Catalog / Parts Manual Language Language: English Format Format: Printed Manual 📖 Manual Coverage Systems Covered Engine And Drivetrain: Detailed diagrams and part numbers for the 13B Rotary Engine (naturally aspirated and Turbo II variants), transmission, clutch, driveshaft, differential, axles. Chassis And Suspension: Comprehensive breakdown of front and rear suspension components, steering rack and linkages, wheel bearings, subframes, chassis structural components. Brakes And Wheels: Front and rear brake assemblies (discs, calipers, pads, lines), parking brake system, master cylinder, wheel hubs, lug nuts, wheel specifications. Electrical And Fuel: Wiring harnesses, ignition system components, starter, alternator, battery, fuel tank, fuel pump, injectors, fuel lines, sensors. Body And Interior: Exterior body panels (fenders, hood, doors, trunk lid, bumpers), glass, seals, interior trim pieces, seats, dashboard components, climate control parts. Procedures Included Parts Identification: Accurate identification of original Mazda OEM replacement parts via exploded diagrams and part numbers. Assembly And Disassembly Reference: Illustrates how components are assembled, useful for understanding part relationships during repair or replacement. Technical Depth Depth Of Coverage: Highly detailed, focusing on OEM part numbers, quantities, and visual representation of each component. Application Specificity: Precise to the 1991-1992 Mazda RX-7 (FC chassis) model years, distinguishing between specific sub-models or options if applicable within those years. 📊 Manual Specifications File Format Digital Format If Applicable: N/A (This is a printed manual) Print Quality Print Quality: Professional dealership-grade printing with clear, crisp diagrams. Binding Type Binding: Likely bound (e.g., spiral-bound, perfect-bound) for durability and ease of use. Paper Type Paper Quality: Durable paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 13B Rotary (Naturally Aspirated and Turbocharged) Engine Displacement: 1.3L (Rotary displacement is calculated differently than piston engines; equivalent to approx. 2.6L in conventional terms). Performance Naturally Aspirated Hp: Approx. 160-170 hp (depending on specific market and tuning) Turbo Ii Hp: Approx. 200-210 hp (for 1991-1992 models) Torque Curve Characteristics: Known for a linear power delivery, with the Turbo II offering a significant torque boost at mid-range RPMs. Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating recommended by Mazda for optimal performance) 🔧 Transmission Standard Transmission Type Na: 5-Speed Manual Optional Transmission Type Turbo: 4-Speed Automatic (Optional on Turbo II) Features Clutch System: Hydraulically actuated clutch (single plate or dual plate depending on variant). Differential Type: Limited Slip Differential (LSD) often standard or optional on performance variants. 📐 Dimensions Exterior Length: Approx. 4315 mm (169.9 inches) Width: Approx. 1690 mm (66.5 inches) Height: Approx. 1270 mm (50.0 inches) Wheelbase: Approx. 2430 mm (95.7 inches) Weights Curb Weight Turbo Ii: Approx. 1350 kg (2976 lbs) Curb Weight Na: Approx. 1250 kg (2756 lbs) 🛡️ Safety Features Ratings Crash Test Data Availability: Limited public data for this era, but known for a robust chassis for its class. Active Features Braking System: Four-wheel disc brakes, often with ABS (Anti-lock Braking System) as an option or standard on Turbo II. Suspension Dynamics: Designed for high-speed stability and predictable handling, contributing to active safety. Passive Features Seat Belts: Three-point seat belts, often with pretensioners. Body Structure: Reinforced A-pillars, B-pillars, and side impact protection. 💡 Technology Features Infotainment Audio System: Factory-installed cassette player and AM/FM radio, often with optional CD player integration. Climate Control: Manual or automatic climate control systems depending on trim level. Focus on HVAC component parts. Driver Assistance ABS: Available on most models, crucial for braking performance and safety. Cruise Control: Standard on most models. 🔧 Maintenance Service Intervals Oil Change Interval Rotary: More frequent than piston engines due to the nature of rotary lubrication. Mazda typically recommended every 3,000-5,000 miles or 3-4 months, whichever comes first. Spark Plug Replacement: Specific rotary spark plugs required, replacement interval typically around 15,000-30,000 miles, depending...
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Mots clés: 1991 1992 Car Cars Mazda Misc RX-7 RX7
1991 1992 Mazda RX7 RX-7 Parts Catalog Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Model Code:
FC Generation (specifically for the later series of the FC)
Codes
Year Coverage:
1991, 1992
👋 Introduction
Market Position
Historical Context:
The 1991-1992 RX-7 (FC) represented the later iterations of the second-generation RX-7, a performance-oriented sports car known for its rotary engine and sharp handling.
Competitive Analysis
Competitors Era:
Competed against cars like the Nissan 300ZX (Z32), Toyota Supra (MkIII), Mitsubishi Starion/Chrysler Conquest, and Porsche 944.
Key Features
Rotary Engine Dna:
Central to the RX-7's identity is the Wankel rotary engine, offering a unique driving experience and high-revving power delivery, particularly in the Turbo II models.
Chassis Dynamics:
The FC generation was lauded for its balanced chassis, advanced suspension design (often featuring independent suspension front and rear), and engaging handling characteristics.
📋 Manual Details
Coverage Areas
Primary Focus:
Parts identification and cataloging for vehicle repair and maintenance.
Component Scope:
Engine (Rotary), Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Body Panels, Interior Trim, Chassis Components, Accessories.
Page Count
Estimated Pages:
Hundreds (typical for comprehensive parts catalogs)
Manual Type
Type:
Parts Catalog / Parts Manual
Language
Language:
English
Format
Format:
Printed Manual
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Detailed diagrams and part numbers for the 13B Rotary Engine (naturally aspirated and Turbo II variants), transmission, clutch, driveshaft, differential, axles.
Chassis And Suspension:
Comprehensive breakdown of front and rear suspension components, steering rack and linkages, wheel bearings, subframes, chassis structural components.
Brakes And Wheels:
Front and rear brake assemblies (discs, calipers, pads, lines), parking brake system, master cylinder, wheel hubs, lug nuts, wheel specifications.
Electrical And Fuel:
Wiring harnesses, ignition system components, starter, alternator, battery, fuel tank, fuel pump, injectors, fuel lines, sensors.
Body And Interior:
Exterior body panels (fenders, hood, doors, trunk lid, bumpers), glass, seals, interior trim pieces, seats, dashboard components, climate control parts.
Procedures Included
Parts Identification:
Accurate identification of original Mazda OEM replacement parts via exploded diagrams and part numbers.
Assembly And Disassembly Reference:
Illustrates how components are assembled, useful for understanding part relationships during repair or replacement.
Technical Depth
Depth Of Coverage:
Highly detailed, focusing on OEM part numbers, quantities, and visual representation of each component.
Application Specificity:
Precise to the 1991-1992 Mazda RX-7 (FC chassis) model years, distinguishing between specific sub-models or options if applicable within those years.
📊 Manual Specifications
File Format
Digital Format If Applicable:
N/A (This is a printed manual)
Print Quality
Print Quality:
Professional dealership-grade printing with clear, crisp diagrams.
Binding Type
Binding:
Likely bound (e.g., spiral-bound, perfect-bound) for durability and ease of use.
Paper Type
Paper Quality:
Durable paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
13B Rotary (Naturally Aspirated and Turbocharged)
Engine Displacement:
1.3L (Rotary displacement is calculated differently than piston engines; equivalent to approx. 2.6L in conventional terms).
Performance
Naturally Aspirated Hp:
Approx. 160-170 hp (depending on specific market and tuning)
Turbo Ii Hp:
Approx. 200-210 hp (for 1991-1992 models)
Torque Curve Characteristics:
Known for a linear power delivery, with the Turbo II offering a significant torque boost at mid-range RPMs.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating recommended by Mazda for optimal performance)
🔧 Transmission
Standard
Transmission Type Na:
5-Speed Manual
Optional
Transmission Type Turbo:
4-Speed Automatic (Optional on Turbo II)
Features
Clutch System:
Hydraulically actuated clutch (single plate or dual plate depending on variant).
Differential Type:
Limited Slip Differential (LSD) often standard or optional on performance variants.
📐 Dimensions
Exterior
Length:
Approx. 4315 mm (169.9 inches)
Width:
Approx. 1690 mm (66.5 inches)
Height:
Approx. 1270 mm (50.0 inches)
Wheelbase:
Approx. 2430 mm (95.7 inches)
Weights
Curb Weight Turbo Ii:
Approx. 1350 kg (2976 lbs)
Curb Weight Na:
Approx. 1250 kg (2756 lbs)
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited public data for this era, but known for a robust chassis for its class.
Active Features
Braking System:
Four-wheel disc brakes, often with ABS (Anti-lock Braking System) as an option or standard on Turbo II.
Suspension Dynamics:
Designed for high-speed stability and predictable handling, contributing to active safety.
Passive Features
Seat Belts:
Three-point seat belts, often with pretensioners.
Body Structure:
Reinforced A-pillars, B-pillars, and side impact protection.
💡 Technology Features
Infotainment
Audio System:
Factory-installed cassette player and AM/FM radio, often with optional CD player integration.
Climate Control:
Manual or automatic climate control systems depending on trim level. Focus on HVAC component parts.
Driver Assistance
ABS:
Available on most models, crucial for braking performance and safety.
Cruise Control:
Standard on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval Rotary:
More frequent than piston engines due to the nature of rotary lubrication. Mazda typically recommended every 3,000-5,000 miles or 3-4 months, whichever comes first.
Spark Plug Replacement:
Specific rotary spark plugs required, replacement interval typically around 15,000-30,000 miles, depending on usage and plug type.
Timing Belt Equivalent:
Rotary engines do not have a timing belt. They use a chain or direct drive for the rotor eccentric shaft.
Fluid Specifications
Engine Oil Viscosity:
Refer to manual; typically 10W-30 or 10W-40, with specific API service classifications. Special attention to oil quality and type is crucial for rotaries.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific Mazda coolant is recommended.
Transmission Fluid Manual:
GL-4 Gear Oil, typically 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III/Mercon compatible ATF.
Known Issues
Apex Seal Wear:
The primary concern with rotary engines is apex seal wear. Regular maintenance, proper warm-up/cool-down, and avoiding detonation are critical. This manual helps identify replacement seals.
Oil Consumption:
Rotary engines naturally consume a small amount of oil for lubrication of the rotor housings. Excessive consumption indicates potential seal or engine issues.
Cooling System Efficiency:
Rotary engines can run hotter than piston engines. Ensuring the cooling system is pristine is vital to prevent overheating, especially the Turbo II.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's exclusive commitment to the rotary engine spans decades, with the RX-7 being its most iconic sports car application.
Model Evolution
Fc Generation Launch:
The FC generation (S5 chassis for 1989-1992) received updates including revised styling, improved engine management, and a more refined interior over its predecessor (SA22C).
Fc Facelift S5:
The 1991-1992 models are part of the S5 facelift, featuring pop-up headlights replaced with fixed units, revised bumpers, and a more aerodynamic design.
Production
Production Period Fc:
1985-1992
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Tenbest:
The FC generation RX-7, particularly the Turbo II, was a frequent recipient of Car and Driver's '10Best' lists during its production run, recognizing its performance and handling.
Car Of The Year Contenders:
Often considered a contender in its class for sports car of the year awards by various automotive publications.
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