🏷️ Basic Information Identification Make: Jeep Model: Cherokee Chassis Code: XJ Model Years: 1991-1996 Generation Generation Designation: Second Generation (facelifted XJ) Facelift Details: Introduced in 1987, the XJ received a significant facelift in 1991, including updated exterior styling (new grille, bumpers, headlights), revised interior (dashboard, seats), and improved aerodynamics. This manual covers the post-facelift models. 👋 Introduction Market Position Vehicle Segment: Compact SUV (Sport Utility Vehicle) Jeep Cherokee Xj Positioning: The XJ Cherokee was a groundbreaking vehicle, pioneering the unibody construction for SUVs. It was positioned as a rugged, capable, and relatively affordable option for off-roading and everyday use. Competitive Analysis Key Competitors: Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner. Competitive Advantage: The XJ's unibody design offered a more comfortable ride and lighter weight than body-on-frame competitors, while retaining significant off-road capability thanks to its legendary 4.0L inline-six engine and robust drivetrain options. Key Features Unibody Construction: Revolutionary for its time, contributing to a lighter curb weight and improved handling. 4X4 Capability: Available Command-Trac (part-time) and Selec-Trac (full-time) four-wheel-drive systems offered exceptional off-road prowess. Durable Powertrains: The robust 4.0L inline-six is renowned for its longevity and torque. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop repair and maintenance Specific Systems Covered: Engine, Transmission, Drivetrain, Suspension (Front & Rear), Axles, Brakes, Cooling System, Fuel System, Exhaust System, Steering, Electrical System, Climate Control, Body & Chassis, Interior Trim Page Count Estimated Page Count: Likely 1000+ pages (typical for full workshop manuals of this era and scope) Manual Type Manual Type: Full Workshop Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, overhaul, component testing, timing, and specifications for both the 2.5L I-4 and 4.0L I-6 engines. Engine Performance: Includes fuel delivery, ignition system, emissions control, and cooling system diagnostics and repair. Transmission Manual: Repair and maintenance of the AX-4 manual transmission (if applicable to certain models). Transmission Automatic: Repair and maintenance of the AW4 automatic transmission (common on 4.0L models). Drivetrain: Front and rear axle overhaul, differential service, U-joints, driveshafts, and transfer case (NP231 Command-Trac) repair. Suspension Front: Leaf spring system, shock absorbers, steering linkage, sway bar, and wheel bearing service. Suspension Rear: Leaf spring system, shock absorbers, and axle housing service. Brakes: Front and rear brake systems (disc/drum), hydraulic system, parking brake, and ABS (if equipped) diagnostics and repair. Electrical System: Wiring diagrams, component testing, fuse and relay identification, lighting, ignition, starting, charging, and dashboard diagnostics. Body Chassis: Body panel alignment, door and window mechanisms, seat adjustments, and chassis component inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, and belt inspections. Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon issues, including engine performance problems, electrical faults, and braking concerns. Repair Procedures: Detailed instructions for component replacement, system overhauls, and adjustments for all covered systems. Special Tools: Lists and descriptions of special tools required for specific procedures. Torque Specifications: Essential torque values for critical fasteners across all vehicle systems. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capability: Covers electrical diagnostics, engine management system checks, and mechanical system troubleshooting. Rebuild Instructions: Likely includes detailed rebuild procedures for major components like engines and transmissions. 📊 Manual Specifications File Format File Format: PDF File Size Mb: 73MB Searchability: Assumed to be searchable if OCR-processed. Print Quality Print Quality: Likely scanned from original factory manuals, quality can vary but is generally sufficient for detailed viewing and printing. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: Not applicable for digital format. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement Liters: 2.5 Engine 1 Configuration: Inline-4 (I-4) Engine 1 Fuel Type: Gasoline Engine 1 Fuel Induction: Multi-point Fuel Injection (MPI) Engine 2 Displacement Liters: 4.0 Engine 2 Configuration: Inline-6 (I-6) Engine 2 Fuel Type: Gasoline Engine 2 Fuel Induction: Multi-point Fuel Injection (MPI) Performance Engine 1 Horsepower Est: 125 hp @ 4600 rpm (approx.) Engine 1 Torque Ft Lbs Est: 150 lb-ft @ 2800 rpm (approx.) Engine 2 Horsepower Est: 180-190 hp @ 4750 rpm (approx.) Engine 2 Torque Ft Lbs Est: 220-235 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Pump Type: In-tank electric Recommended Fuel Octane: 87 octane (minimum) for both engines. 🔧 Transmission Standard Transmission Option 1 Type: Manual Transmission Transmission Option 1 Model: AX-4 (4-speed manual, common on 2.5L models) Optional Transmission Option 2 Type: Automatic Transmission Transmission Option 2 Model: AW4 (4-speed automatic, common on 4.0L models) Features Transfer Case Options: NP231 Command-Trac (part-time 2WD/4WD) is standard on most models. Selec-Trac (full-time 4WD) may be optional on some trims. 📐 Dimensions Exterior Wheelbase Inches: 101.4 Length Inches: 167.5 Width Inches: 70.5 Height Inches: 63.9 Weights Curb Weight Lbs Est: 3100 - 3600 lbs (depending on configuration) Towing Capacity Lbs Est:...