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Mitsubushi MAGNA 1991-1996 Service Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna Years Covered: 1991-1996 Generation Generation Designation: TJ (though the manual covers earlier models which might fall into the preceding LH generation, specifically pre-facelift TJ variants) 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, and professional technicians seeking detailed repair and maintenance information for the Mitsubishi Magna (1991-1996). Competitive Analysis Value Proposition: Provides instant access to comprehensive, factory-level repair data, enabling cost-effective maintenance and repair, bypassing the need for physical manuals or dealership services. Key Features Manual Format: Digital PDF download for immediate accessibility and convenience. Ease Of Use: Easy-to-read text sections with top-quality diagrams and step-by-step instructions suitable for both novice and experienced mechanics. 📋 Manual Details Coverage Areas Primary Regions: Australia (primarily), potentially other right-hand drive markets where the Magna was sold Page Count Estimated Page Count: Highly variable, typically 500-1500+ pages for comprehensive factory service manuals of this era. The description emphasizes comprehensive detail. Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, diagnosis, overhaul, timing belt replacement, cooling system, lubrication system, fuel injection system (MPI), exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnosis, sensors, actuators, wiring diagrams. Transmission: Automatic transmission (likely F4AEL/KM series), manual transmission (if applicable for specific models), clutch, transmission control module (TCM) diagnosis, fluid changes, component repair. Drivetrain: Front-wheel drive system, driveshafts, CV joints, differential. Brakes: Hydraulic brake system, ABS (if equipped), brake pads, rotors, calipers, master cylinder, bleeding procedures, parking brake. Suspension: Front suspension (McPherson strut), rear suspension (multi-link independent), shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, diagnosis. Body And Chassis: Body construction, panel repair, door mechanisms, glass, bumpers, frame straightening (if applicable). Electrical Systems: Lighting system, wipers, horn, power windows, central locking, instrument cluster, HVAC controls, audio system wiring, fuse box diagrams. Climate Control: Air conditioning system (refrigerant handling, compressor, evaporator, condenser), heater core, blower motor, controls, diagnosis. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (OBD-I for some models), symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, replacement, and reassembly for all major vehicle systems. Diagnostics: Detailed diagnostic procedures, including electrical tests, pressure tests, component testing, and use of diagnostic equipment. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and body repair. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Zoom Capability Zoom Functionality: YES (Zoom IN/OUT) Software Requirements Required Software: Adobe PDF Reader, WinZip (for extraction if compressed) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Codes And Types: Likely covers the 4G54 SOHC 2.4L inline-4 and the 6A12 SOHC/DOHC 2.0L V6 and 6A13 SOHC/DOHC 2.5L V6 engines used in this generation. Specific engines may vary by market and trim. Performance Typical Horsepower Range: Approximately 110-140 hp for 4-cylinder variants, 140-180 hp for V6 variants, depending on exact engine and tuning. Typical Torque Range: Approximately 180-210 Nm for 4-cylinder, 200-240 Nm for V6 variants. Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI). Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 91 or higher). Maintenance Timing Belt Replacement Interval: Typically around 90,000 km or 5 years for 6G72/6A1 engines, but exact interval is critical and found within the manual. Recommended Oil Viscosity: Likely 10W-30 or 10W-40, depending on climate and engine variant. Check manual for precise specification. 🔧 Transmission Standard Standard Transmission Type: Likely a 4-speed automatic transmission (e.g., F4AEL or similar Jatco/Mitsubishi unit) as standard on many models. Optional Optional Transmission Type: Some models may have offered a 5-speed manual transmission. Features Automatic Transmission Features: Sport mode, potentially a lock-up torque converter for improved fuel economy. Maintenance Automatic Transmission Fluid Type: Diamond ATF SP-II or equivalent DEXRON III/MERCON. Specific fluid type is critical and must be verified in the manual. Transmission Fluid Change Interval: Typically every 40,000-60,000 km or 2-3 years, with filter replacement recommended at similar intervals. 📐 Dimensions Exterior Body Styles: Sedan (four-door), Wagon (station wagon). Wheelbase: Approximately 2700-2750 mm, depending on specific model and generation update. Weights Curb Weight Range: Approximately 1400-1600 kg, varying with engine and trim level. 🛡️ Safety Features Ratings Crash Test Data Availability: Limited official ANCAP/NHTSA data for this specific period. Information may be inferred from similar era vehicles or regional testing. Active Features Active Safety Features: Anti-lock Braking System (ABS) available on higher...
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Mitsubushi MAGNA 1991-1996 Service Repair ManualMitsubushi MAGNA 1991-1996 Service Repair ManualMitsubushi MAGNA 1991-1996 Service Repair ManualMitsubushi MAGNA 1991-1996 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna
Years Covered:
1991-1996
Generation
Generation Designation:
TJ (though the manual covers earlier models which might fall into the preceding LH generation, specifically pre-facelift TJ variants)
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, home mechanics, and professional technicians seeking detailed repair and maintenance information for the Mitsubishi Magna (1991-1996).
Competitive Analysis
Value Proposition:
Provides instant access to comprehensive, factory-level repair data, enabling cost-effective maintenance and repair, bypassing the need for physical manuals or dealership services.
Key Features
Manual Format:
Digital PDF download for immediate accessibility and convenience.
Ease Of Use:
Easy-to-read text sections with top-quality diagrams and step-by-step instructions suitable for both novice and experienced mechanics.
📋 Manual Details
Coverage Areas
Primary Regions:
Australia (primarily), potentially other right-hand drive markets where the Magna was sold
Page Count
Estimated Page Count:
Highly variable, typically 500-1500+ pages for comprehensive factory service manuals of this era. The description emphasizes comprehensive detail.
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, diagnosis, overhaul, timing belt replacement, cooling system, lubrication system, fuel injection system (MPI), exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnosis, sensors, actuators, wiring diagrams.
Transmission:
Automatic transmission (likely F4AEL/KM series), manual transmission (if applicable for specific models), clutch, transmission control module (TCM) diagnosis, fluid changes, component repair.
Drivetrain:
Front-wheel drive system, driveshafts, CV joints, differential.
Brakes:
Hydraulic brake system, ABS (if equipped), brake pads, rotors, calipers, master cylinder, bleeding procedures, parking brake.
Suspension:
Front suspension (McPherson strut), rear suspension (multi-link independent), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, diagnosis.
Body And Chassis:
Body construction, panel repair, door mechanisms, glass, bumpers, frame straightening (if applicable).
Electrical Systems:
Lighting system, wipers, horn, power windows, central locking, instrument cluster, HVAC controls, audio system wiring, fuse box diagrams.
Climate Control:
Air conditioning system (refrigerant handling, compressor, evaporator, condenser), heater core, blower motor, controls, diagnosis.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (OBD-I for some models), symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, replacement, and reassembly for all major vehicle systems.
Diagnostics:
Detailed diagnostic procedures, including electrical tests, pressure tests, component testing, and use of diagnostic equipment.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and body repair.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Zoom Capability
Zoom Functionality:
YES (Zoom IN/OUT)
Software Requirements
Required Software:
Adobe PDF Reader, WinZip (for extraction if compressed)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Codes And Types:
Likely covers the 4G54 SOHC 2.4L inline-4 and the 6A12 SOHC/DOHC 2.0L V6 and 6A13 SOHC/DOHC 2.5L V6 engines used in this generation. Specific engines may vary by market and trim.
Performance
Typical Horsepower Range:
Approximately 110-140 hp for 4-cylinder variants, 140-180 hp for V6 variants, depending on exact engine and tuning.
Typical Torque Range:
Approximately 180-210 Nm for 4-cylinder, 200-240 Nm for V6 variants.
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline (Octane rating specified in manual, typically 91 or higher).
Maintenance
Timing Belt Replacement Interval:
Typically around 90,000 km or 5 years for 6G72/6A1 engines, but exact interval is critical and found within the manual.
Recommended Oil Viscosity:
Likely 10W-30 or 10W-40, depending on climate and engine variant. Check manual for precise specification.
🔧 Transmission
Standard
Standard Transmission Type:
Likely a 4-speed automatic transmission (e.g., F4AEL or similar Jatco/Mitsubishi unit) as standard on many models.
Optional
Optional Transmission Type:
Some models may have offered a 5-speed manual transmission.
Features
Automatic Transmission Features:
Sport mode, potentially a lock-up torque converter for improved fuel economy.
Maintenance
Automatic Transmission Fluid Type:
Diamond ATF SP-II or equivalent DEXRON III/MERCON. Specific fluid type is critical and must be verified in the manual.
Transmission Fluid Change Interval:
Typically every 40,000-60,000 km or 2-3 years, with filter replacement recommended at similar intervals.
📐 Dimensions
Exterior
Body Styles:
Sedan (four-door), Wagon (station wagon).
Wheelbase:
Approximately 2700-2750 mm, depending on specific model and generation update.
Weights
Curb Weight Range:
Approximately 1400-1600 kg, varying with engine and trim level.
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited official ANCAP/NHTSA data for this specific period. Information may be inferred from similar era vehicles or regional testing.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) available on higher trims, power-assisted brakes.
Passive Features
Passive Safety Features:
Frontal airbags (driver and passenger on later models/trims), seatbelt pre-tensioners, crumple zones, reinforced passenger cabin.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with AM/FM tuner. Optional CD player may have been available on higher trims or as an aftermarket addition.
Driver Assistance
Driver Assistance Features:
Cruise control available on higher trim levels.
Connectivity
Connectivity Options:
Basic connectivity via analog radio and cassette player. No modern connectivity like Bluetooth or USB.
Instrumentation
Instrument Cluster:
Analog gauges for speedometer, tachometer (if applicable), fuel level, engine temperature. Warning lights for various systems.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000-15,000 km or 12 months, whichever comes first. Refer to manual for exact interval based on driving conditions.
Air Filter Replacement:
Every 30,000-40,000 km or as needed based on inspection.
Spark Plug Replacement:
Varies by spark plug type. Platinum-tipped plugs may last up to 100,000 km. Check manual for specific recommendations.
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or a quality ethylene glycol based coolant with a suitable inhibitor package. Check manual for color and specification.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Always use fluid from a sealed container.
Power Steering Fluid Type:
ATF Dexron II or III, or specific power steering fluid as per manual.
Known Issues
Common Wear Items:
Front suspension bushings, CV joints, radiator, rear muffler, automatic transmission solenoids (on high mileage vehicles).
Common Engine Issues:
Timing belt tensioner failure (critical to replace with belt), valve stem seals wear, oil leaks from gasket seals.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage In Australia:
Mitsubishi Australia had a strong presence with locally assembled and engineered models like the Magna, which was a significant player in the Australian automotive market.
Model Evolution
Magna Development:
The Magna was developed with significant Australian input, evolving from earlier Mitsubishi platforms to become a distinct Australian-market vehicle. The 1991-1996 period covers the LH and early TJ model series.
Production
Manufacturing Location:
Primarily manufactured and assembled in Australia (e.g., Tonsley Park, South Australia).
🏆 Awards & Recognition
Recognitions
Australian Car Of The Year Contention:
While specific awards for the 1991-1996 Magna are not widely publicized as 'Car of the Year' winners, the Magna line was a consistent top seller and highly regarded in its segment in Australia, often featuring in comparison tests and receiving positive reviews from automotive media.
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