This manual covers the Tico, produced from 1991 to 2001. The Tico is a compact city car known for its small footprint, fuel efficiency, and affordability, making it a practical choice for urban commuting and budget-conscious buyers. Engineered with a focus on simplicity and reliability, its design, based on the Suzuki Alto, prioritizes maneuverability and ease of operation. This vehicle offers a straightforward driving experience, ideal for navigating congested city streets and for those seeking an economical entry into car ownership. This comprehensive service and repair manual provides detailed information essential for maintaining and repairing your Tico. It covers a wide range of systems, including the F8CV 0.8L 3-cylinder petrol engine, the 5-speed manual transmission, front-wheel drive chassis components, suspension, steering, and brakes. Additionally, it details electrical systems, wiring diagrams, and common maintenance procedures such as oil changes, filter replacements, and tune-ups. This resource is designed to assist owners and technicians in performing routine maintenance, troubleshooting issues, and conducting in-depth repairs, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Production Years Covered: 1991-2001 Codes Platform Code: KLY3 👋 Introduction Market Position Segment: City Car / Economy Car Target Demographic: Budget-conscious consumers, urban commuters, first-time car buyers Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride/Ford Festiva, Hyundai Excel Key Features Vehicle Strengths: Compact size, fuel efficiency, low purchase price, maneuverability Manual Value Proposition Value For Owner: Enables DIY maintenance and repairs, reducing reliance on costly dealership services and extending vehicle lifespan. 📋 Manual Details Coverage Areas Engine Coverage: F8CV 0.8L 3-cylinder petrol engine Transmission Coverage: 5-speed manual transmission Chassis Coverage: Front-wheel drive, suspension, steering, brakes, body structure Electrical Coverage: Wiring diagrams, lighting, ignition, charging system, starting system, accessories Page Count Estimated Page Count: 500+ Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, valve train, cooling system, lubrication system Fuel System: Fuel tank, fuel pump, fuel filter, carburetor (if applicable to model year), fuel injection system (if applicable) Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes Ignition System: Distributor, spark plugs, ignition coils, ECU (Engine Control Unit) Transmission Manual: Clutch system, gearbox internals, shift linkage, driveshafts Brakes System: Front disc brakes, rear drum brakes, brake fluid, master cylinder, brake lines, parking brake Steering System: Steering column, steering rack, tie rods, power steering (if equipped) Suspension System: Front MacPherson struts, rear torsion beam, shock absorbers, springs, control arms Body And Chassis: Body panels, doors, hood, trunk lid, interior trim, chassis components Heating And Ventilation: HVAC system, blower motor, heater core, A/C system (if equipped) Lighting System: Headlights, taillights, interior lights, auxiliary lighting Wiper And Washer System: Windshield wipers, washer pump, reservoir Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections Component Removal And Installation: Step-by-step guides for engine components, transmission, suspension, brakes, etc. Troubleshooting Diagnostics: Diagnostic flowcharts and common fault symptom identification for various systems Electrical Diagnostics: Wiring diagram interpretation, troubleshooting electrical faults using multimeter Engine Rebuild: Detailed procedures for engine disassembly, inspection, and reassembly Brake System Repair: Brake pad/shoe replacement, caliper/wheel cylinder servicing, brake line replacement Suspension And Steering Repair: Strut replacement, ball joint replacement, tie rod end replacement, wheel alignment basics Tune Up Procedures: Spark plug gap and type, ignition timing (if adjustable), carburetor adjustments (if applicable) Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls. Diagnostic Level: Advanced diagnostic procedures with symptom-based troubleshooting guides and wiring diagrams. Repair Level: Detailed step-by-step repair instructions with torque specifications and exploded views. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (OCR processed) Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated petrol Displacement: 796 cc (0.8 Liters) Bore X Stroke: 68.5 mm x 72.0 mm Compression Ratio: 9.3:1 Valve Train: SOHC (Single Overhead Camshaft), 6 valves (2 per cylinder) Performance Horsepower: Approx. 38-41 PS (28-30 kW) @ 5000-5500 rpm (varies by market/tuning) Torque: Approx. 60-64 Nm (44-47 lb-ft) @ 3000-3500 rpm (varies by market/tuning) Fuel System Fuel Delivery: Carburetor (early models) / Multi-point Fuel Injection (later models, often designated as Tico SX or similar) Fuel Type: Unleaded Gasoline (Petrol) Fuel Tank Capacity: Approx. 30 Liters (7.9 US Gallons) Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Capacity: Approx. 3.0 Liters (3.2 US Quarts) with filter change Recommended Oil Viscosity: API SF/SG or higher, SAE 10W-30 or 10W-40 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common, available in some markets) Features Clutch Type: Dry, single plate, diaphragm spring Manual Gear Ratios: Varies by specific model,...