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Citroen CX 1991 All Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: CX Year: 1991 Generation Model Generation: Series 2 (CX 2) (1986-1997) 👋 Introduction Market Position Vehicle Segment: Executive/Large Family Car Unique Selling Proposition: Groundbreaking hydropneumatic suspension system, avant-garde aerodynamic design, and luxurious interior appointments. Competitive Analysis Key Competitors: Peugeot 605, Renault 25, BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6. Key Features Design Philosophy: Aerodynamic efficiency, driver comfort, and technological innovation, embodying Citroën's avant-garde engineering. Interior Ergonomics: Unique dashboard layout, directional headlights, single-spoke steering wheel, and advanced seating for driver comfort. Hydropneumatic System: Self-leveling suspension providing exceptional ride quality and handling characteristics, adjustable ride height. 📋 Manual Details Coverage Areas Manual Type: Comprehensive Service and Repair Manual Language: English Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, timing, cooling, lubrication, exhaust systems for all applicable engine variants. Engine Management: Fuel injection systems (D-Jetronic/KE-Jetronic, etc.), ignition systems, sensor diagnostics, ECU troubleshooting. Transmission Manual: Clutch, gearbox overhaul, shifting mechanisms, linkages, maintenance procedures. Transmission Automatic: Hydraulic system, gearbox overhaul, torque converter, electronic control unit diagnostics, fluid service. Hydropneumatic Suspension: Detailed coverage of the revolutionary Hydropneumatic suspension system, including spheres, pumps, accumulators, fluid servicing, ride height adjustment, and troubleshooting. Braking System: Front and rear disc brakes, brake fluid, lines, master cylinder, servo assistance, ABS system (if equipped), bleeding procedures. Steering System: Power steering pump, rack and pinion, steering column, linkages, fluid maintenance. Electrical System: Wiring diagrams, lighting, charging system (alternator, battery), starting system, dashboard instruments, auxiliary circuits, fuse/relay identification. Climate Control: Heating, ventilation, air conditioning (HVAC) system, refrigerant handling, component testing. Bodywork And Chassis: Body panel removal and installation, interior trim, glass, doors, hinges, locks, structural components, rust prevention. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, coolant checks, brake inspections, tire rotation, lubrication points. Troubleshooting Diagnostics: System-specific diagnostic trees, common fault identification, repair strategies for various issues. Component Overhaul: Detailed step-by-step instructions for rebuilding major components like engines, transmissions, suspension struts, and brake calipers. Component Replacement: Guides for replacing wear items and major parts such as alternators, starters, water pumps, fuel pumps, exhaust systems, and suspension arms. Electrical Diagnostics: Testing circuits, component resistance checks, continuity testing, use of multimeters and oscilloscopes. Body Repair: Panel alignment, dent repair, welding guidelines (if applicable), trim fitting, window replacement. Technical Depth Depth Of Information: Extensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and hydropneumatic system servicing. 📊 Manual Specifications File Format Digital Format Details: Likely a high-resolution PDF with searchable text, allowing for easy navigation and printing of specific sections. May include embedded diagrams and illustrations. Print Quality Illustration Quality: Expect clear, detailed diagrams, schematics, and photographs, essential for complex procedures. Quality depends on the original source material. Binding Type Physical Binding: Not applicable for a digital download. If a physical version were available, it would likely be a substantial bound book or multiple ring-bound sections. Paper Type Physical Paper: Not applicable for a digital download. Original manuals were typically printed on durable, high-quality paper suitable for workshop environments. Page Count Estimated Page Count: Over 800 pages (typical for a comprehensive factory-level service manual covering all aspects of the vehicle). ⚙️ Engine Specifications Primary Engine Engine Options 1991: 1.9L Inline-4 (CX 20), 2.0L Inline-4 (CX 20), 2.1L Inline-4 (CX 22), 2.1L Turbodiesel Inline-4 (CX 25 D), 2.5L Turbocharged Inline-4 (CX 25 GTi Turbo). Engine Code Example: PRV V6 (for CX 25 Prestige, though less common in 1991 models compared to earlier years or specific markets) Performance Power Output Example: Approx. 115 hp (CX 20) to 168 hp (CX 25 GTi Turbo). Torque Output Example: Approx. 165 Nm (CX 20) to 294 Nm (CX 25 GTi Turbo). Fuel System Fuel Delivery Systems: Carburetion (older/base models), Bosch L-Jetronic or KE-Jetronic Fuel Injection, Diesel Injection (Indirect). 🔧 Transmission Standard Standard Transmission Type: 4-speed Manual (for base models), 5-speed Manual (for higher trims). Optional Optional Transmission Type: 3-speed or 4-speed ZF Automatic Transmission (depending on engine variant and market). Features Automatic Transmission Features: Hydraulic torque converter, potentially with selectable drive modes (e.g., Sport). 📐 Dimensions Exterior Length: Approx. 4.64m (Sedan), 4.86m (Break/Wagon) Width: Approx. 1.77m Height: Approx. 1.37m (Sedan), 1.47m (Break/Wagon) Wheelbase: Approx. 3.07m Weights Curb Weight: Approx. 1300-1500 kg (depending on configuration). 🛡️ Safety Features Ratings Safety Ratings Era: Modern safety standards of the late 1980s/early 1990s. Specific Euro NCAP or NHTSA ratings for this specific year are less common for vehicles of this era. Focus on built-in safety features. Active Features Active Safety Features: ABS (Anti-lock Braking System) available on higher trims/optional, powerful disc brakes, advanced suspension for stability. Passive Features Passive Safety Features: Reinforced body structure, crumple zones, three-point seatbelts, padded dashboard, energy-absorbing steering column. 💡 Technology Features Infotainment Infotainment Features: Period-appropriate Clarion or Philips radio/cassette players, often with electric aerial and...
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Mots clés: 1991 Car Citroen CX
Citroen CX 1991 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Year:
1991
Generation
Model Generation:
Series 2 (CX 2) (1986-1997)
👋 Introduction
Market Position
Vehicle Segment:
Executive/Large Family Car
Unique Selling Proposition:
Groundbreaking hydropneumatic suspension system, avant-garde aerodynamic design, and luxurious interior appointments.
Competitive Analysis
Key Competitors:
Peugeot 605, Renault 25, BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6.
Key Features
Design Philosophy:
Aerodynamic efficiency, driver comfort, and technological innovation, embodying Citroën's avant-garde engineering.
Interior Ergonomics:
Unique dashboard layout, directional headlights, single-spoke steering wheel, and advanced seating for driver comfort.
Hydropneumatic System:
Self-leveling suspension providing exceptional ride quality and handling characteristics, adjustable ride height.
📋 Manual Details
Coverage Areas
Manual Type:
Comprehensive Service and Repair Manual
Language:
English
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, cooling, lubrication, exhaust systems for all applicable engine variants.
Engine Management:
Fuel injection systems (D-Jetronic/KE-Jetronic, etc.), ignition systems, sensor diagnostics, ECU troubleshooting.
Transmission Manual:
Clutch, gearbox overhaul, shifting mechanisms, linkages, maintenance procedures.
Transmission Automatic:
Hydraulic system, gearbox overhaul, torque converter, electronic control unit diagnostics, fluid service.
Hydropneumatic Suspension:
Detailed coverage of the revolutionary Hydropneumatic suspension system, including spheres, pumps, accumulators, fluid servicing, ride height adjustment, and troubleshooting.
Braking System:
Front and rear disc brakes, brake fluid, lines, master cylinder, servo assistance, ABS system (if equipped), bleeding procedures.
Steering System:
Power steering pump, rack and pinion, steering column, linkages, fluid maintenance.
Electrical System:
Wiring diagrams, lighting, charging system (alternator, battery), starting system, dashboard instruments, auxiliary circuits, fuse/relay identification.
Climate Control:
Heating, ventilation, air conditioning (HVAC) system, refrigerant handling, component testing.
Bodywork And Chassis:
Body panel removal and installation, interior trim, glass, doors, hinges, locks, structural components, rust prevention.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, coolant checks, brake inspections, tire rotation, lubrication points.
Troubleshooting Diagnostics:
System-specific diagnostic trees, common fault identification, repair strategies for various issues.
Component Overhaul:
Detailed step-by-step instructions for rebuilding major components like engines, transmissions, suspension struts, and brake calipers.
Component Replacement:
Guides for replacing wear items and major parts such as alternators, starters, water pumps, fuel pumps, exhaust systems, and suspension arms.
Electrical Diagnostics:
Testing circuits, component resistance checks, continuity testing, use of multimeters and oscilloscopes.
Body Repair:
Panel alignment, dent repair, welding guidelines (if applicable), trim fitting, window replacement.
Technical Depth
Depth Of Information:
Extensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and hydropneumatic system servicing.
📊 Manual Specifications
File Format
Digital Format Details:
Likely a high-resolution PDF with searchable text, allowing for easy navigation and printing of specific sections. May include embedded diagrams and illustrations.
Print Quality
Illustration Quality:
Expect clear, detailed diagrams, schematics, and photographs, essential for complex procedures. Quality depends on the original source material.
Binding Type
Physical Binding:
Not applicable for a digital download. If a physical version were available, it would likely be a substantial bound book or multiple ring-bound sections.
Paper Type
Physical Paper:
Not applicable for a digital download. Original manuals were typically printed on durable, high-quality paper suitable for workshop environments.
Page Count
Estimated Page Count:
Over 800 pages (typical for a comprehensive factory-level service manual covering all aspects of the vehicle).
⚙️ Engine Specifications
Primary Engine
Engine Options 1991:
1.9L Inline-4 (CX 20), 2.0L Inline-4 (CX 20), 2.1L Inline-4 (CX 22), 2.1L Turbodiesel Inline-4 (CX 25 D), 2.5L Turbocharged Inline-4 (CX 25 GTi Turbo).
Engine Code Example:
PRV V6 (for CX 25 Prestige, though less common in 1991 models compared to earlier years or specific markets)
Performance
Power Output Example:
Approx. 115 hp (CX 20) to 168 hp (CX 25 GTi Turbo).
Torque Output Example:
Approx. 165 Nm (CX 20) to 294 Nm (CX 25 GTi Turbo).
Fuel System
Fuel Delivery Systems:
Carburetion (older/base models), Bosch L-Jetronic or KE-Jetronic Fuel Injection, Diesel Injection (Indirect).
🔧 Transmission
Standard
Standard Transmission Type:
4-speed Manual (for base models), 5-speed Manual (for higher trims).
Optional
Optional Transmission Type:
3-speed or 4-speed ZF Automatic Transmission (depending on engine variant and market).
Features
Automatic Transmission Features:
Hydraulic torque converter, potentially with selectable drive modes (e.g., Sport).
📐 Dimensions
Exterior
Length:
Approx. 4.64m (Sedan), 4.86m (Break/Wagon)
Width:
Approx. 1.77m
Height:
Approx. 1.37m (Sedan), 1.47m (Break/Wagon)
Wheelbase:
Approx. 3.07m
Weights
Curb Weight:
Approx. 1300-1500 kg (depending on configuration).
🛡️ Safety Features
Ratings
Safety Ratings Era:
Modern safety standards of the late 1980s/early 1990s. Specific Euro NCAP or NHTSA ratings for this specific year are less common for vehicles of this era. Focus on built-in safety features.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) available on higher trims/optional, powerful disc brakes, advanced suspension for stability.
Passive Features
Passive Safety Features:
Reinforced body structure, crumple zones, three-point seatbelts, padded dashboard, energy-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment Features:
Period-appropriate Clarion or Philips radio/cassette players, often with electric aerial and speaker systems. Some models may have optional amplifier systems.
Driver Assistance
Driver Assistance Features:
ABS (optional/standard depending on trim), power steering, cruise control (optional on some models).
Connectivity
Connectivity Options:
Limited by era, focused on basic audio connectivity. No modern Bluetooth or USB connectivity unless aftermarket installed.
Lighting
Lighting Technology:
Halogen headlamps, some models featured directional headlights that swiveled with the steering wheel on Series 1, carried over to some Series 2 models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 km or 6 months, depending on driving conditions and oil type used.
Transmission Fluid Interval:
Manual: Inspect every 20,000 km, change if necessary. Automatic: Change fluid and filter every 40,000-60,000 km.
Hydropneumatic Fluid Interval:
LHM (Liquide Hydraulique Minéral) fluid and filter change recommended every 60,000 km or 3 years.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-40 or 15W-50 (depending on climate). Consult manual for exact grade.
Coolant Specification:
Ethylene glycol based coolant, mixed 50/50 with distilled water. Typically a phosphate-free formula.
Transmission Fluid Spec Manual:
GL-4 75W-80 or 75W-90 gear oil. Capacity: Approx. 2.0-2.5 litres.
Transmission Fluid Spec Automatic:
Dexron II or equivalent. Capacity: Approx. 4.0-5.0 litres (depending on torque converter).
Hydropneumatic Fluid Type:
Citroën LHM (Liquide Hydraulique Minéral) - Green coloured mineral-based fluid.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Hydropneumatic Leaks:
Common issues include worn O-rings in suspension spheres, leaking hydraulic lines, and failing pumps or accumulators. Requires specialized knowledge.
Electrical Gremlins:
Age-related electrical issues, particularly with wiring harnesses, relays, and dashboard components. Corrosion in connectors.
Rust Ingress:
Potential for rust in wheel arches, sills, and around the rear suspension mounting points, especially in corrosive climates.
Exhaust System Wear:
Corrosion and wear on exhaust components, requiring replacement.
Cooling System Maintenance:
Periodic checks and potential replacement of hoses, thermostat, and water pump to prevent overheating.
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Citroën's long history of pioneering automotive technology, particularly with hydropneumatic suspension (DS, SM) and aerodynamic designs.
Model Evolution
Cx Development:
Successor to the iconic DS, inheriting and refining the hydropneumatic suspension and aerodynamic principles. The Series 2 (1986 onwards) brought updated styling, improved ergonomics, and revised engines.
Production
Production Period:
1974-1997 (CX Series 1: 1974-1986, CX Series 2: 1986-1997)
Manufacturing Locations:
France (primarily Aulnay-sous-Bois), with some assembly in other countries.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
The Citroën CX was widely praised by automotive journalists for its ride comfort, handling, and innovative design, often winning awards for 'European Car of the Year' nominations and design accolades in its era.
Design Awards:
Often cited for its aerodynamic efficiency and futuristic design, winning numerous design-focused recognitions. Included in lists of 'most beautiful cars'.
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