1991 Dodge Ramcharger Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Dodge Model: Ramcharger Year: 1991 Codes Chassis Code: SR Generation Generation Code: 2nd Generation (1974-1993) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Ramcharger owners seeking detailed service information Competitive Analysis Comparison: Offers modern digital convenience and broader accessibility compared to traditional printed manuals, with licensed OE data for accuracy Key Features Features: Officially licensed, OE-derived data, instant access, year-long subscription, cross-platform compatibility 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for the 1991 Dodge Ramcharger Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Online Software / Web-Based Access 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, tune-up procedures, fuel injection, ignition system, cooling system, lubrication system Drivetrain: Transmission (automatic & manual), transfer case, drive axles, differentials, drivelines, clutch system Brakes: Hydraulic brake system, power assist, parking brake, ABS (if equipped) Suspension Steering: Front and rear suspension, steering gear, power steering system, wheel alignment Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, diagnostics Body Chassis: Body panels, doors, windows, interior trim, frame, bumpers HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication Repair: Step-by-step repair procedures for all major systems Troubleshooting: Diagnostic charts, symptom analysis, and troubleshooting guides for common and complex issues Technical Depth Depth: Detailed diagnostics, component testing, overhaul procedures, specifications, and torque values 📊 Manual Specifications File Format Digital Format: Web-based software, accessible via browser Print Quality Digital Quality: High-resolution digital content with clear diagrams and text Binding Type Access Method: Yearly subscription with option for renewal Paper Type Platform Compatibility: PC, Laptop, Smartphone, Tablet ⚙️ Engine Specifications Primary Engine Engine Option 1: 5.2L (318 cu in) V8 Magnum Engine Option 2: 5.9L (360 cu in) V8 Magnum Performance Horsepower 5 2L: Approx. 170-190 hp (varies by specific configuration) Torque 5 2L: Approx. 250-270 lb-ft (varies by specific configuration) Horsepower 5 9L: Approx. 190-210 hp (varies by specific configuration) Torque 5 9L: Approx. 280-300 lb-ft (varies by specific configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Multi-point or Throttle Body Injection depending on specific engine and options 🔧 Transmission Standard Transmission Option 1: A500/A518 4-speed Automatic Overdrive (with overdrive lock-out) Optional Transmission Option 2: NP435 4-speed Manual Transmission Features Transfer Case: New Process (NP) 231 or 241 part-time 2-speed transfer case (4WD models) 📐 Dimensions Exterior Wheelbase: 104.2 inches (2647 mm) Overall Length: 177.7 inches (4513 mm) Overall Width: 79.1 inches (2009 mm) Overall Height: 66.3 inches (1684 mm) Weights Curb Weight: Approx. 4,300 - 4,700 lbs (1950 - 2132 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Ratings 1991: Not widely available for this era; focus on inherent design characteristics. Active Features Brakes Type: Front disc, rear drum (standard); Optional rear disc and Anti-lock Braking System (ABS) available on some models. Passive Features Seatbelts: Standard 3-point front seatbelts, lap belts in rear 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional cassette player, optional premium sound system Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on select models, typically rear-wheel ABS Connectivity Connectivity Features: Limited by era; primarily focused on analog systems. No modern connectivity like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations) Transmission Fluid Change: Every 30,000-60,000 miles (varies by transmission type and usage) Coolant Flush: Every 30,000 miles or 2 years Fluid Specifications Engine Oil Spec: API SF or SG, SAE 10W-30 or 10W-40 (check owner's manual for precise recommendation based on temperature) Automatic Transmission Fluid: ATF+3 or ATF+4 (though ATF+3 was more common for this era, check manual for exact spec) Coolant Spec: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Known Issues Common Problem 1: Distributor pickup coil failure (leading to no-spark condition) Common Problem 2: Rust and corrosion, particularly on body panels, frame rails, and exhaust systems Common Problem 3: Suspension wear (bushings, ball joints, tie rod ends) due to vehicle weight and off-road use Common Problem 4: Transmission cooler line leaks or internal wear, especially on higher mileage units Common Problem 5: Cracked exhaust manifolds on Magnum V8 engines 📚 Vehicle History Brand Heritage Dodge Truck Legacy: Dodge has a long history of producing robust trucks and SUVs, with the Ramcharger being a significant model in its utility vehicle lineup. Model Evolution Ramcharger Lineage: The 1991 Ramcharger is part of the second generation, introduced in 1974. This generation saw updates to styling, powertrains, and interior features, evolving from a more utilitarian vehicle to one with increasing creature comforts and performance options. Production Manufacturing Location: St. Louis, Missouri, USA Production Years: 1974-1993...
New Process (NP) 231 or 241 part-time 2-speed transfer case (4WD models)
📐 Dimensions
Exterior
Wheelbase:
104.2 inches (2647 mm)
Overall Length:
177.7 inches (4513 mm)
Overall Width:
79.1 inches (2009 mm)
Overall Height:
66.3 inches (1684 mm)
Weights
Curb Weight:
Approx. 4,300 - 4,700 lbs (1950 - 2132 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Ratings 1991:
Not widely available for this era; focus on inherent design characteristics.
Active Features
Brakes Type:
Front disc, rear drum (standard); Optional rear disc and Anti-lock Braking System (ABS) available on some models.
Passive Features
Seatbelts:
Standard 3-point front seatbelts, lap belts in rear
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, optional cassette player, optional premium sound system
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select models, typically rear-wheel ABS
Connectivity
Connectivity Features:
Limited by era; primarily focused on analog systems. No modern connectivity like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations)
Transmission Fluid Change:
Every 30,000-60,000 miles (varies by transmission type and usage)
Coolant Flush:
Every 30,000 miles or 2 years
Fluid Specifications
Engine Oil Spec:
API SF or SG, SAE 10W-30 or 10W-40 (check owner's manual for precise recommendation based on temperature)
Automatic Transmission Fluid:
ATF+3 or ATF+4 (though ATF+3 was more common for this era, check manual for exact spec)
Coolant Spec:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Known Issues
Common Problem 1:
Distributor pickup coil failure (leading to no-spark condition)
Common Problem 2:
Rust and corrosion, particularly on body panels, frame rails, and exhaust systems
Common Problem 3:
Suspension wear (bushings, ball joints, tie rod ends) due to vehicle weight and off-road use
Common Problem 4:
Transmission cooler line leaks or internal wear, especially on higher mileage units
Common Problem 5:
Cracked exhaust manifolds on Magnum V8 engines
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust trucks and SUVs, with the Ramcharger being a significant model in its utility vehicle lineup.
Model Evolution
Ramcharger Lineage:
The 1991 Ramcharger is part of the second generation, introduced in 1974. This generation saw updates to styling, powertrains, and interior features, evolving from a more utilitarian vehicle to one with increasing creature comforts and performance options.
Production
Manufacturing Location:
St. Louis, Missouri, USA
Production Years:
1974-1993
🏆 Awards & Recognition
Recognitions
Award History:
While specific awards for the 1991 Ramcharger are not prominently documented, Dodge trucks of this era were recognized for their ruggedness and capability.
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