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1991 Mitsubishi 3000GT Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Year: 1991 Generation Generation Code: Z10 (First Generation) 👋 Introduction Market Position Initial Market Segment: Sporty Grand Tourer (GT) / Personal Luxury Coupe Competitive Analysis Key Competitors 1991: Nissan 300ZX (Z32), Toyota Supra (Mk III), Mazda RX-7 (FC), Chevrolet Corvette (C4), Porsche 944 Key Features Vehicle Design Philosophy: Cutting-edge Japanese technology and performance, competing with European exotics. Key Features Manual Usability Target Audience: Equally beneficial for the novice enthusiast and the seasoned professional mechanic. Manual Advantage Delivery Method: Instant digital download, avoiding shipping delays and costs. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Maintenance, Troubleshooting, Repair, Rebuild, Refurbishment, Restoration Secondary Coverage: Wiring Schematics, Specifications, Diagrams, Illustrations, Exploded Views Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including engine mechanicals, diagnostics, repair, and rebuilding. Fuel System: Detailed information on fuel delivery, injection, emissions control, and fuel system diagnostics. Cooling System: Maintenance, troubleshooting, and repair of the engine cooling system, including radiators, pumps, and thermostats. Intake Exhaust: Information on intake manifold, exhaust system, catalytic converter, and turbocharger (if applicable). Emission Control: Detailed explanation of emissions control systems, components, and troubleshooting. Clutch Manual: Complete repair and adjustment procedures for the manual clutch system. Transmission Manual: Detailed overhaul, repair, and adjustment of the manual transaxle. Transmission Automatic: Comprehensive coverage of automatic transaxle repair, diagnosis, and fluid service. Driveline: Propeller shaft, front axle, rear axle, and differential repair and maintenance. Wheels Tires: Wheel bearing service, tire pressure specifications, and alignment procedures. Engine Mounts: Inspection and replacement of power plant mounts for vibration isolation. Front Suspension: Detailed information on front suspension components, alignment, and repair. Electronic Suspension: Specific coverage for the electronic control suspension system, including diagnosis and repair. Rear Suspension: Complete repair and maintenance procedures for the rear suspension system. Service Brakes: Extensive brake system coverage, including hydraulics, ABS, calipers, rotors, and pads. Parking Brakes: Adjustment and repair of the parking brake system. Steering: Power steering system, steering column, and linkage repair. Four Wheel Steering: Specific coverage for the 4WS system, including actuators, sensors, and control modules. Body Exterior: Exterior body panel repair, dent removal, and trim component replacement. Body Interior: Interior trim, seat adjustment, and dashboard component removal/installation. Heater Ac: HVAC system diagnosis, repair, refrigerant service, and component replacement. Ventilation: Airflow controls and ducting for the ventilation system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and inspections. Troubleshooting: Diagnostic procedures for common issues, error code interpretation, and symptom-based troubleshooting. Repair: Step-by-step repair instructions for all major vehicle systems. Rebuild Refurbish Restore: Detailed guidance for complete engine, transmission, and component overhauls. Wiring Schematics: Complete electrical wiring diagrams for all vehicle circuits. Component Removal Installation: Detailed procedures for removing and installing all major components. Torque Specifications: Precise torque values for critical fasteners across all systems. Diagnostic Charts: Includes troubleshooting charts and flowcharts for diagnosing various issues. Specifications Tables: Extensive tables of all technical specifications, measurements, and tolerances. Technical Depth Depth: Comprehensive Factory Level - Suitable for DIY enthusiasts and professional technicians alike, covering everything from basic maintenance to in-depth engine and transmission overhauls. Electrical Diagnostics: In-depth electrical troubleshooting using wiring diagrams and component testing procedures. Engine Rebuilding: Detailed procedures for engine disassembly, inspection, machining, and reassembly. Suspension Geometry: Alignment specifications and procedures for both front and rear suspension systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Image Quality: High-quality diagrams, illustrations, and exploded pictures. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: Windows and MAC compatible Requirements Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Engine Configuration: 60-degree SOHC V6 (later DOHC Twin-Turbo variants) Displacement: 3.0 Liters (2972 cc) Performance Horsepower Naturally Aspirated: Approximately 220-230 hp @ 6000 rpm (varies slightly by market and specific trim) Torque Naturally Aspirated: Approximately 200-205 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Components Valvetrain: SOHC (Single Overhead Camshaft) per bank, 2 valves per cylinder Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 8.5:1 (Naturally Aspirated) Induction: Naturally Aspirated (for base models, Twin-Turbo available on higher trims/later years) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 4-speed Automatic Transaxle (with Sportronic mode on some later models) Features Drivetrain: All-Wheel Drive (AWD) standard on many models, including Twin-Turbo variants. Clutch Type: Hydraulically Actuated Single Plate Dry Clutch (Manual) 📐 Dimensions Exterior Length: Approx. 4,605 mm (181.3 in) Width: Approx. 1,840 mm (72.4 in) Height: Approx. 1,230 mm (48.4 in) Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight: Approx. 1,500 - 1,600 kg (3300 - 3500...
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1991 Mitsubishi 3000GT Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Year:
1991
Generation
Generation Code:
Z10 (First Generation)
👋 Introduction
Market Position
Initial Market Segment:
Sporty Grand Tourer (GT) / Personal Luxury Coupe
Competitive Analysis
Key Competitors 1991:
Nissan 300ZX (Z32), Toyota Supra (Mk III), Mazda RX-7 (FC), Chevrolet Corvette (C4), Porsche 944
Key Features Vehicle
Design Philosophy:
Cutting-edge Japanese technology and performance, competing with European exotics.
Key Features Manual
Usability Target Audience:
Equally beneficial for the novice enthusiast and the seasoned professional mechanic.
Manual Advantage
Delivery Method:
Instant digital download, avoiding shipping delays and costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Maintenance, Troubleshooting, Repair, Rebuild, Refurbishment, Restoration
Secondary Coverage:
Wiring Schematics, Specifications, Diagrams, Illustrations, Exploded Views
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including engine mechanicals, diagnostics, repair, and rebuilding.
Fuel System:
Detailed information on fuel delivery, injection, emissions control, and fuel system diagnostics.
Cooling System:
Maintenance, troubleshooting, and repair of the engine cooling system, including radiators, pumps, and thermostats.
Intake Exhaust:
Information on intake manifold, exhaust system, catalytic converter, and turbocharger (if applicable).
Emission Control:
Detailed explanation of emissions control systems, components, and troubleshooting.
Clutch Manual:
Complete repair and adjustment procedures for the manual clutch system.
Transmission Manual:
Detailed overhaul, repair, and adjustment of the manual transaxle.
Transmission Automatic:
Comprehensive coverage of automatic transaxle repair, diagnosis, and fluid service.
Driveline:
Propeller shaft, front axle, rear axle, and differential repair and maintenance.
Wheels Tires:
Wheel bearing service, tire pressure specifications, and alignment procedures.
Engine Mounts:
Inspection and replacement of power plant mounts for vibration isolation.
Front Suspension:
Detailed information on front suspension components, alignment, and repair.
Electronic Suspension:
Specific coverage for the electronic control suspension system, including diagnosis and repair.
Rear Suspension:
Complete repair and maintenance procedures for the rear suspension system.
Service Brakes:
Extensive brake system coverage, including hydraulics, ABS, calipers, rotors, and pads.
Parking Brakes:
Adjustment and repair of the parking brake system.
Steering:
Power steering system, steering column, and linkage repair.
Four Wheel Steering:
Specific coverage for the 4WS system, including actuators, sensors, and control modules.
Body Exterior:
Exterior body panel repair, dent removal, and trim component replacement.
Body Interior:
Interior trim, seat adjustment, and dashboard component removal/installation.
Heater Ac:
HVAC system diagnosis, repair, refrigerant service, and component replacement.
Ventilation:
Airflow controls and ducting for the ventilation system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and inspections.
Troubleshooting:
Diagnostic procedures for common issues, error code interpretation, and symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Rebuild Refurbish Restore:
Detailed guidance for complete engine, transmission, and component overhauls.
Wiring Schematics:
Complete electrical wiring diagrams for all vehicle circuits.
Component Removal Installation:
Detailed procedures for removing and installing all major components.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Diagnostic Charts:
Includes troubleshooting charts and flowcharts for diagnosing various issues.
Specifications Tables:
Extensive tables of all technical specifications, measurements, and tolerances.
Technical Depth
Depth:
Comprehensive Factory Level - Suitable for DIY enthusiasts and professional technicians alike, covering everything from basic maintenance to in-depth engine and transmission overhauls.
Electrical Diagnostics:
In-depth electrical troubleshooting using wiring diagrams and component testing procedures.
Engine Rebuilding:
Detailed procedures for engine disassembly, inspection, machining, and reassembly.
Suspension Geometry:
Alignment specifications and procedures for both front and rear suspension systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable
Image Quality:
High-quality diagrams, illustrations, and exploded pictures.
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Operating Systems:
Windows and MAC compatible
Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Configuration:
60-degree SOHC V6 (later DOHC Twin-Turbo variants)
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower Naturally Aspirated:
Approximately 220-230 hp @ 6000 rpm (varies slightly by market and specific trim)
Torque Naturally Aspirated:
Approximately 200-205 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Components
Valvetrain:
SOHC (Single Overhead Camshaft) per bank, 2 valves per cylinder
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
8.5:1 (Naturally Aspirated)
Induction:
Naturally Aspirated (for base models, Twin-Turbo available on higher trims/later years)
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transaxle
Optional Transmission
Type:
4-speed Automatic Transaxle (with Sportronic mode on some later models)
Features
Drivetrain:
All-Wheel Drive (AWD) standard on many models, including Twin-Turbo variants.
Clutch Type:
Hydraulically Actuated Single Plate Dry Clutch (Manual)
📐 Dimensions
Exterior
Length:
Approx. 4,605 mm (181.3 in)
Width:
Approx. 1,840 mm (72.4 in)
Height:
Approx. 1,230 mm (48.4 in)
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1,500 - 1,600 kg (3300 - 3500 lbs) depending on configuration.
Gross Weight:
Information varies by specific model and options.
🛡️ Safety Features
Ratings
NHTSA Rating 1991:
Not readily available for this specific model year, as ratings were less standardized.
Active Features
ABS:
Anti-lock Braking System (ABS) available or standard on some trims.
Passive Features
Airbags:
Driver's side airbag was becoming more common but may not have been standard on all 1991 models.
Seatbelts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with premium sound options (e.g., Bose).
Driver Assistance
Cruise Control:
Standard feature on most models.
Active Aero:
Active front spoiler and adjustable rear wing that deployed at higher speeds.
Connectivity
Phone Integration:
N/A (No factory integrated connectivity features typical of modern vehicles).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,750 - 7,500 miles or 6 months, depending on driving conditions and oil type.
Timing Belt Replacement:
Crucial! Approximately every 60,000 miles (100,000 km) for the 6G72 engine (interference engine).
Coolant Flush:
Typically every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific recommendations).
Engine Oil Capacity:
Approx. 4.5 - 5.0 liters (with filter).
Coolant Type:
Ethylene glycol-based antifreeze (typically green or pink, consult manual for specific blend).
Transmission Fluid Manual:
API GL-3 or GL-4 SAE 75W-90 (or as specified).
Transmission Fluid Automatic:
Dexron II or equivalent (consult manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Timing Belt Failure:
Critical component; failure leads to catastrophic engine damage. Regular replacement is paramount.
Active Aero System:
Spoilers and vents can seize or malfunction due to age and lack of maintenance.
Ecs Failure:
Electronic Control Suspension (ECS) components can degrade, leading to leaks or system failure.
ABS System:
ABS sensors or modulator can fail, though less common than mechanical issues.
HVAC System:
Common issues include HVAC control module failures or refrigerant leaks.
Cv Joints:
Wear and tear on CV joints, especially on AWD models, can lead to clicking noises.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Introduction Year:
1991
Model Designation:
Mitsubishi GTO (in Japan and Australia), Mitsubishi 3000GT (in North America and other markets)
Production
Production Start:
1990 (for model year 1991)
Production End:
2001
Production Locations
Manufacturing Plant:
Japan (e.g., Mitsubishi's Nagoya Plant)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 1991.
Motor Trend Import Car Of The Year:
Finalist for Motor Trend Import Car of the Year in 1991.
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