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Mitsubishi 3000GT 1992 1993 1994 1995 1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Platform Name: GTO (Japan) Codes Chassis Code Early: Z15A Chassis Code Late Aero: Z16A Engine Code V6 DOHc Twin Turbo: 6G72 Engine Code V6 DOHc Naturally Aspirated: 6G72 👋 Introduction Market Position Segment: High-performance sports car, Grand Tourer Target Audience: Enthusiasts seeking a capable, technologically advanced, and stylish sports coupe. Competitive Analysis Primary Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Chevrolet Corvette (C4/C5). Key Features Aerodynamics: Active Aero system (on VR-4 and some SL models) with adjustable front splitter and rear wing. Suspension Tech: Electronically controlled suspension (ECS) on select models for adjustable ride stiffness. Drivetrain Tech: Advanced AWD system with active center differential and electronically controlled viscous coupling on VR-4 models. Steering Tech: All-wheel steering (AWS) on VR-4 models for improved maneuverability. 📋 Manual Details Coverage Areas Years Covered: 1992, 1993, 1994, 1995, 1996 Regions Covered: North America, Europe, Japan (GTO) Trim Levels Covered: Base, SL, VR-4, Spyder Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full rebuild procedures, component diagnostics, timing belt service, lubrication system, cooling system, fuel system components. Engine Electrical: Ignition system, starter, alternator, ECU diagnostics, sensor testing, wiring diagrams. Transmission Manual: Clutch system, gearbox disassembly and reassembly, gearshift linkage, repair procedures. Transmission Automatic: ATF service, hydraulic control system, torque converter, diagnostic codes, overhaul procedures. Drivetrain AWD: Active all-wheel drive system (AWC) diagnostics, transfer case, rear differential, driveshafts, CV joints. Steering: Power steering system, rack and pinion, steering column, alignment specifications. Suspension: Front and rear suspension components, strut replacement, shock absorber service, control arms, bushings, alignment. Brakes: Front and rear brake systems, ABS diagnostics and repair, brake fluid flushing, rotor and pad replacement, caliper service. Wheels Tires: Wheel bolt patterns, tire pressure specifications, lug nut torque, wheel bearing service. Exhaust: Exhaust system components, catalytic converter, muffler, O2 sensor replacement. Fuel System: Fuel pump, injectors, fuel filter replacement, fuel pressure testing, evaporative emissions control. Cooling System: Radiator service, thermostat replacement, water pump, coolant specifications, leak testing. Climate Control: HVAC system operation, A/C refrigerant, compressor service, heater core replacement, climate control panel diagnostics. Electrical Body: Lighting system, power windows, power locks, mirrors, wipers, horn, interior lighting, body control modules. Body And Frame: Panel removal and installation, door mechanisms, hood and trunk operation, underbody coatings, structural repair guidelines. Interior: Seat removal and installation, dashboard assembly, trim panel replacement, airbag system safety precautions. Electronic Systems: Active Aerodynamics system (if equipped), ECS (Electronic Control Suspension) system diagnostics, ECS fluid service. Procedures Included Preventative Maintenance: Oil change intervals, filter replacement schedules, fluid checks and top-offs, tune-up procedures. Diagnostic Troubleshooting: Step-by-step diagnostic flowcharts for common issues, DTC (Diagnostic Trouble Code) lookup and interpretation. Repair Overhaul: Detailed instructions for component removal, installation, and overhaul for all major systems. Engine Rebuild: Piston and ring installation, bearing clearance checks, cylinder head assembly, valve seating, engine assembly sequence. Transmission Rebuild: Gearbox disassembly, clutch pack inspection, valve body servicing, torque converter replacement, transmission assembly. Brake System Repair: Brake line replacement, caliper rebuilding, ABS modulator service, bleeding procedures. Suspension Alignment: Adjustment procedures for camber, caster, and toe; specifications for all models. Electrical Troubleshooting: Wiring diagram interpretation, continuity testing, voltage checks, component testing. Body Panel Replacement: Door skin replacement, fender removal and installation, bumper cover repair. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including complex electronic system diagnostics. Detail Level: Factory-level detail with torque specifications, clearances, and assembly sequences for all components. Special Tools: Identification and usage of specialized tools required for specific repairs. Wiring Diagrams: Full vehicle wiring diagrams covering all systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Printability: Printable pages for on-site workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: SOHC/DOHC V6 Displacement Naturally Aspirated: 3.0 Liters (2972 cc) Bore Stroke Naturally Aspirated: 85.0 mm x 88.0 mm Compression Ratio Naturally Aspirated: 8.9:1 Horsepower Naturally Aspirated: 222 hp @ 6000 rpm (1992-1993), 218 hp @ 6000 rpm (1994-1996) Torque Naturally Aspirated: 200 lb-ft @ 4500 rpm (1992-1993), 198 lb-ft @ 4500 rpm (1994-1996) Displacement Twin Turbo: 3.0 Liters (2972 cc) Bore Stroke Twin Turbo: 85.0 mm x 88.0 mm Compression Ratio Twin Turbo: 8.0:1 Horsepower Twin Turbo: 300 hp @ 6000 rpm (1992-1993), 320 hp @ 6000 rpm (1994-1996) Torque Twin Turbo: 307 lb-ft @ 2500 rpm (1992-1993), 315 lb-ft @ 3000 rpm (1994-1996) Performance 0 60 Mph Vr4: Approx. 4.8 - 5.5 seconds Fuel System Fuel Delivery: Multi-point fuel injection (MPI), Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded (91 octane...
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Mitsubishi 3000GT 1992 1993 1994 1995 1996 Service Repair Workshop ManualMitsubishi 3000GT 1992 1993 1994 1995 1996 Service Repair Workshop ManualMitsubishi 3000GT 1992 1993 1994 1995 1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Platform Name:
GTO (Japan)
Codes
Chassis Code Early:
Z15A
Chassis Code Late Aero:
Z16A
Engine Code V6 DOHc Twin Turbo:
6G72
Engine Code V6 DOHc Naturally Aspirated:
6G72
👋 Introduction
Market Position
Segment:
High-performance sports car, Grand Tourer
Target Audience:
Enthusiasts seeking a capable, technologically advanced, and stylish sports coupe.
Competitive Analysis
Primary Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Chevrolet Corvette (C4/C5).
Key Features
Aerodynamics:
Active Aero system (on VR-4 and some SL models) with adjustable front splitter and rear wing.
Suspension Tech:
Electronically controlled suspension (ECS) on select models for adjustable ride stiffness.
Drivetrain Tech:
Advanced AWD system with active center differential and electronically controlled viscous coupling on VR-4 models.
Steering Tech:
All-wheel steering (AWS) on VR-4 models for improved maneuverability.
📋 Manual Details
Coverage Areas
Years Covered:
1992, 1993, 1994, 1995, 1996
Regions Covered:
North America, Europe, Japan (GTO)
Trim Levels Covered:
Base, SL, VR-4, Spyder
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full rebuild procedures, component diagnostics, timing belt service, lubrication system, cooling system, fuel system components.
Engine Electrical:
Ignition system, starter, alternator, ECU diagnostics, sensor testing, wiring diagrams.
Transmission Manual:
Clutch system, gearbox disassembly and reassembly, gearshift linkage, repair procedures.
Transmission Automatic:
ATF service, hydraulic control system, torque converter, diagnostic codes, overhaul procedures.
Drivetrain AWD:
Active all-wheel drive system (AWC) diagnostics, transfer case, rear differential, driveshafts, CV joints.
Steering:
Power steering system, rack and pinion, steering column, alignment specifications.
Suspension:
Front and rear suspension components, strut replacement, shock absorber service, control arms, bushings, alignment.
Brakes:
Front and rear brake systems, ABS diagnostics and repair, brake fluid flushing, rotor and pad replacement, caliper service.
Wheels Tires:
Wheel bolt patterns, tire pressure specifications, lug nut torque, wheel bearing service.
Exhaust:
Exhaust system components, catalytic converter, muffler, O2 sensor replacement.
Fuel System:
Fuel pump, injectors, fuel filter replacement, fuel pressure testing, evaporative emissions control.
Cooling System:
Radiator service, thermostat replacement, water pump, coolant specifications, leak testing.
Climate Control:
HVAC system operation, A/C refrigerant, compressor service, heater core replacement, climate control panel diagnostics.
Electrical Body:
Lighting system, power windows, power locks, mirrors, wipers, horn, interior lighting, body control modules.
Body And Frame:
Panel removal and installation, door mechanisms, hood and trunk operation, underbody coatings, structural repair guidelines.
Interior:
Seat removal and installation, dashboard assembly, trim panel replacement, airbag system safety precautions.
Electronic Systems:
Active Aerodynamics system (if equipped), ECS (Electronic Control Suspension) system diagnostics, ECS fluid service.
Procedures Included
Preventative Maintenance:
Oil change intervals, filter replacement schedules, fluid checks and top-offs, tune-up procedures.
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts for common issues, DTC (Diagnostic Trouble Code) lookup and interpretation.
Repair Overhaul:
Detailed instructions for component removal, installation, and overhaul for all major systems.
Engine Rebuild:
Piston and ring installation, bearing clearance checks, cylinder head assembly, valve seating, engine assembly sequence.
Transmission Rebuild:
Gearbox disassembly, clutch pack inspection, valve body servicing, torque converter replacement, transmission assembly.
Brake System Repair:
Brake line replacement, caliper rebuilding, ABS modulator service, bleeding procedures.
Suspension Alignment:
Adjustment procedures for camber, caster, and toe; specifications for all models.
Electrical Troubleshooting:
Wiring diagram interpretation, continuity testing, voltage checks, component testing.
Body Panel Replacement:
Door skin replacement, fender removal and installation, bumper cover repair.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including complex electronic system diagnostics.
Detail Level:
Factory-level detail with torque specifications, clearances, and assembly sequences for all components.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Wiring Diagrams:
Full vehicle wiring diagrams covering all systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Printability:
Printable pages for on-site workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
SOHC/DOHC V6
Displacement Naturally Aspirated:
3.0 Liters (2972 cc)
Bore Stroke Naturally Aspirated:
85.0 mm x 88.0 mm
Compression Ratio Naturally Aspirated:
8.9:1
Horsepower Naturally Aspirated:
222 hp @ 6000 rpm (1992-1993), 218 hp @ 6000 rpm (1994-1996)
Torque Naturally Aspirated:
200 lb-ft @ 4500 rpm (1992-1993), 198 lb-ft @ 4500 rpm (1994-1996)
Displacement Twin Turbo:
3.0 Liters (2972 cc)
Bore Stroke Twin Turbo:
85.0 mm x 88.0 mm
Compression Ratio Twin Turbo:
8.0:1
Horsepower Twin Turbo:
300 hp @ 6000 rpm (1992-1993), 320 hp @ 6000 rpm (1994-1996)
Torque Twin Turbo:
307 lb-ft @ 2500 rpm (1992-1993), 315 lb-ft @ 3000 rpm (1994-1996)
Performance
0 60 Mph Vr4:
Approx. 4.8 - 5.5 seconds
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI), Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded (91 octane recommended)
🔧 Transmission
Standard
Type Base Sl:
5-speed Manual
Type Vr4:
6-speed Manual
Optional
Type Base Sl:
4-speed Automatic
Type Vr4:
N/A (VR-4 only offered with manual)
Features
Transmission Fluid Spec:
Dexron II or equivalent (check manual for exact spec)
Transfer Case Fluid Spec AWD:
API GL-5, SAE 90 Hypoid Gear Oil (check manual for exact spec)
📐 Dimensions
Exterior
Length:
178.7 inches (4539 mm)
Width:
71.7 inches (1821 mm)
Height:
47.8 inches (1214 mm)
Wheelbase:
97.2 inches (2469 mm)
Front Track:
60.4 inches (1534 mm)
Rear Track:
59.8 inches (1519 mm)
Weights
Curb Weight Base:
Approx. 3572 lbs (1620 kg)
Curb Weight Vr4:
Approx. 3814 lbs (1730 kg)
Gross Vehicle Weight Rating:
Varies by model (check vehicle VIN plate)
Towing Capacity:
Not Recommended
Cargo
Cargo Volume:
Approx. 8.8 cu ft (coupe), 5.3 cu ft (Spyder convertible)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star (driver), 4-star (passenger) - 1992-1996 models
IIHS Side Impact Test:
Not rated (vehicle type not tested extensively by IIHS during this period)
Active Features
ABS:
Standard on all models
Traction Control:
Standard on VR-4 models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
3-point front seat belts with pretensioners, 3-point rear seat belts
Rollover Protection:
Pop-up rollover hoops for Spyder model
💡 Technology Features
Infotainment
Audio System:
Premium Mitsubishi audio system with cassette and optional CD player, AM/FM radio.
Climate Control Interface:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard
Active Aero:
Adjustable front splitter and rear spoiler that deploy at higher speeds for increased downforce.
Connectivity
Connectivity Features:
No modern connectivity features such as Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (whichever comes first)
Engine Oil Filter Part Number:
MD135500 (Example, check specific filter brand)
Air Filter Replacement Interval:
Every 15,000 miles or 12 months
Timing Belt Replacement Interval:
Every 60,000 miles or 5 years (CRITICAL for engine integrity)
Spark Plug Replacement Interval:
Every 30,000 miles (NGK BKR6E-11 or equivalent)
Fluid Specifications
Engine Oil Type Capacity:
5W-30 or 10W-30 API SJ/SH, Capacity: 4.5 US quarts (4.3 L) with filter (6G72)
Coolant Type Capacity:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent, Capacity: 9.5 US quarts (9.0 L)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF Dexron II or equivalent
Known Issues
Active Aero Failure:
Actuators and control modules can fail, leading to non-operation of the active aero components.
Ecs Component Failure:
Electronically controlled suspension components (shocks, sensors, control units) are prone to failure over time.
Clutch Wear:
Heavy use or performance driving can lead to accelerated clutch wear, especially in manual transmission models.
Turbocharger Failure:
Degradation of turbo seals, oil leaks, and eventual failure can occur due to age and heat cycles, especially if not properly maintained.
Power Window Regulators:
Plastic components in the power window regulators can become brittle and break.
Heater Core Leaks:
Heater cores can develop leaks, often requiring dashboard removal for replacement.
Timing Belt Failure Consequences:
The 6G72 engine is an interference engine; timing belt failure will cause severe internal engine damage (bent valves, damaged pistons).
📚 Vehicle History
Brand Heritage
Mitsubishi Sports Car History:
Mitsubishi has a long history of performance vehicles, including the Lancer Evolution series and previous performance coupes.
Model Evolution
Generation Debut:
First generation introduced for the 1991 model year (in Japan as GTO), North American debut for 1991.
Facelift 1994:
Significant facelift for the 1994 model year, including updated front and rear styling, revised Active Aero, and interior enhancements.
Spyder Introduction:
Convertible Spyder model introduced for the 1995 model year, featuring a unique retractable hardtop.
Production
Production Years:
1990-2000 (globally)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Named to Car and Driver's Ten Best list for 1992-1993.
Motor Trend Import Car Of The Year:
Competitor in Motor Trend's Import Car of the Year. While not a winner in these specific years, it was considered a strong contender.
Popular Mechanics Car Of The Year:
Recognized for its advanced technology and performance by automotive publications.
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