BMW 3 Series 328 1992-1998 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328 Generation Generation Code: E36 Codes Chassis Code: E36 Engine Code For 328: M52B28 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Coupe/Convertible Brand Philosophy: Driving Dynamics ('The Ultimate Driving Machine') Competitive Analysis Primary Competitors: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS, Infiniti G20 Key Features Chassis Design: Rear-wheel drive platform, balanced weight distribution (near 50/50) Engine Availability: Known for its smooth inline-six engines, particularly the M50 and M52 series. Handling Characteristics: Renowned for sporty handling, precise steering, and communicative chassis Manual Purpose Target Audience: BMW owners, independent repair shops, DIY enthusiasts Manual Value Proposition Benefit To Owner: Enables informed maintenance, accurate diagnosis, and efficient repair, potentially saving significant costs. 📋 Manual Details Coverage Areas Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Page Count: 750 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine management (DME), turbocharging (if applicable to specific variants not explicitly excluded), diagnosis Transmission: Manual transmission, Automatic transmission, clutch, driveshafts, differential, axle shafts Brakes: Hydraulic system, ABS, disc brakes (front and rear), parking brake, brake fluid Suspension: Front suspension (MacPherson strut), rear suspension (multi-link semi-trailing arm), springs, shock absorbers, control arms, subframes, wheel bearings Steering: Power steering system, steering rack, steering column, tie rods Electrical: Battery, charging system, starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, diagnostics, body control modules (BCM) Climate Control: HVAC system, air conditioning (A/C), heater core, blower motor, climate control module Body And Chassis: Body panels, doors, hood, trunk, glass, interior trim, chassis components, structural analysis Safety Systems: Airbags, seatbelts, passive safety systems Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), belt inspections and replacement, battery maintenance Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, wiring diagram interpretation Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, steering system repair, electrical component repair/replacement, bodywork repairs, interior component repair Diagnostics: On-board diagnostics (OBD-I and early OBD-II in later models), sensor testing, actuator testing, DME (Digital Motor Electronics) diagnostics Assembly Disassembly: Detailed instructions for removing and installing major components and sub-assemblies Technical Depth Depth Of Information: Comprehensive, covering routine maintenance to major overhauls and diagnostics Diagnostic Tools Required: Mentions use of BMW-specific diagnostic tools (e.g., GT1, INPA) and general automotive scan tools where applicable Technical Drawings: Includes detailed diagrams, schematics, and illustrations of components and systems 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchability: Text-searchable PDF, allowing quick access to specific topics Compatibility Software Compatibility: Compatible with standard PDF readers (Adobe Acrobat Reader, etc.) ⚙️ Engine Specifications Primary Engine Engine Name: M52B28 Engine Configuration: Inline 6-cylinder Displacement: 2.8 liters (2793 cc) Bore X Stroke: 84.0 mm x 83.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 190 hp @ 5500 rpm (US Spec) Torque: 206 lb-ft @ 3950 rpm (US Spec) Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic 5.2) Fuel Type: Unleaded gasoline (91 octane recommended) Engine Management ECU: DME (Digital Motor Electronics) Ignition System: Distributorless ignition system (DIS) with coil-on-plug or coil-pack arrangement Emission Control Emission Systems: Catalytic converter, secondary air injection (on some early models), EGR (Exhaust Gas Recirculation) on some markets 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission (Steptronic on later models) Features Clutch Type: Hydraulically operated single dry plate clutch Differential: Limited Slip Differential (LSD) available as an option or on specific models (e.g., M Sport) Fluid Specifications Manual Transmission Fluid: BMW recommends ATF Dexron III or equivalent Automatic Transmission Fluid: BMW recommends ATF Dexron III or equivalent 📐 Dimensions Exterior Wheelbase: 106.1 inches (2695 mm) Overall Length: 174.5 inches (4432 mm) Overall Width: 67.5 inches (1715 mm) Overall Height: 54.4 inches (1382 mm) Weights Curb Weight Sedan Manual: 3186 lbs (1445 kg) Curb Weight Sedan Automatic: 3230 lbs (1465 kg) Wheels And Tires Wheel Bolt Pattern: 5x120 mm Standard Wheel Size: 15-inch or 16-inch alloy wheels Standard Tire Size: 205/60R15 or 205/55R16 🛡️ Safety Features Ratings NHTSA Crash Test Results: Results vary by year and test, but generally performed well for its era. Specific data would need to be cross-referenced with official NHTSA archives for exact model year. Passive Features Airbags: Driver and passenger front airbags standard Seatbelts: 3-point inertia-reel seatbelts front and rear, pretensioners for front seats Crumple Zones: Designed with front and rear crumple zones for energy absorption Active Features ABS: Anti-lock Braking System (ABS) standard Traction Control: Automatic Stability Control (ASC) or Automatic Stability...
On-board diagnostics (OBD-I and early OBD-II in later models), sensor testing, actuator testing, DME (Digital Motor Electronics) diagnostics
Assembly Disassembly:
Detailed instructions for removing and installing major components and sub-assemblies
Technical Depth
Depth Of Information:
Comprehensive, covering routine maintenance to major overhauls and diagnostics
Diagnostic Tools Required:
Mentions use of BMW-specific diagnostic tools (e.g., GT1, INPA) and general automotive scan tools where applicable
Technical Drawings:
Includes detailed diagrams, schematics, and illustrations of components and systems
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchability:
Text-searchable PDF, allowing quick access to specific topics
Compatibility
Software Compatibility:
Compatible with standard PDF readers (Adobe Acrobat Reader, etc.)
⚙️ Engine Specifications
Primary Engine
Engine Name:
M52B28
Engine Configuration:
Inline 6-cylinder
Displacement:
2.8 liters (2793 cc)
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
190 hp @ 5500 rpm (US Spec)
Torque:
206 lb-ft @ 3950 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic 5.2)
Fuel Type:
Unleaded gasoline (91 octane recommended)
Engine Management
ECU:
DME (Digital Motor Electronics)
Ignition System:
Distributorless ignition system (DIS) with coil-on-plug or coil-pack arrangement
Emission Control
Emission Systems:
Catalytic converter, secondary air injection (on some early models), EGR (Exhaust Gas Recirculation) on some markets
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission (Steptronic on later models)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Differential:
Limited Slip Differential (LSD) available as an option or on specific models (e.g., M Sport)
Fluid Specifications
Manual Transmission Fluid:
BMW recommends ATF Dexron III or equivalent
Automatic Transmission Fluid:
BMW recommends ATF Dexron III or equivalent
📐 Dimensions
Exterior
Wheelbase:
106.1 inches (2695 mm)
Overall Length:
174.5 inches (4432 mm)
Overall Width:
67.5 inches (1715 mm)
Overall Height:
54.4 inches (1382 mm)
Weights
Curb Weight Sedan Manual:
3186 lbs (1445 kg)
Curb Weight Sedan Automatic:
3230 lbs (1465 kg)
Wheels And Tires
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
15-inch or 16-inch alloy wheels
Standard Tire Size:
205/60R15 or 205/55R16
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Results vary by year and test, but generally performed well for its era. Specific data would need to be cross-referenced with official NHTSA archives for exact model year.
Passive Features
Airbags:
Driver and passenger front airbags standard
Seatbelts:
3-point inertia-reel seatbelts front and rear, pretensioners for front seats
Crumple Zones:
Designed with front and rear crumple zones for energy absorption
Active Features
ABS:
Anti-lock Braking System (ABS) standard
Traction Control:
Automatic Stability Control (ASC) or Automatic Stability Control + Traction (ASC+T) available on later models
💡 Technology Features
Infotainment
Audio System:
Factory cassette or CD player with optional premium sound systems (e.g., Harman Kardon)
Navigation:
Optional BMW navigation system (older, CRT-based or early color LCD)
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assistance:
Rear parking sensors available on some later models, but not widely common
Connectivity
Phone Integration:
Optional BMW cellular phone cradle or Bluetooth preparation on very late models.
Comfort Features
Climate Control Type:
Manual or automatic climate control (ECC - Electronic Climate Control)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles or 12 months, depending on driving conditions and oil used. Check Condition Based Service (CBS) system if equipped.
Coolant Flush Interval:
Every 2-3 years or 30,000 miles, using BMW-approved coolant.
Spark Plug Replacement:
Approximately every 100,000 miles for platinum or iridium plugs, consult manual for specific type and gap.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 synthetic engine oil, meeting BMW Longlife-98 or Longlife-01 specifications.
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Cooling System:
Plastic expansion tank failure, water pump failure, thermostat housing leaks
Vanos System:
Variable Valve Timing (VANOS) solenoid issues leading to rough idle or loss of power
Suspension:
Front control arm bushings (RTABs), rear subframe bushings, strut mounts wear
Valve cover gasket, oil pan gasket, oil filter housing gasket
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW AG, a German manufacturer renowned for luxury and performance vehicles.
Model Evolution
E36 Introduction:
The E36 3 Series was introduced in 1990 for the 1991 model year in Europe and 1991 in North America, replacing the E30 3 Series.
328 Introduction:
The 328i model, powered by the M52 engine, was introduced in 1995 for the 1996 model year in North America, replacing the 325i.
Production
Production Period:
1992-1998 for the 328 variants covered by this manual.
Production Locations
Manufacturing Plants:
Primarily produced in Germany (Munich, Dingolfing), with some assembly occurring in other international locations.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 3 Series, including the 325i and later 328i, was a frequent recipient of Car and Driver's '10Best' list during its production run for its exceptional driving dynamics.
Automotive Journalism Acclaim:
Widely praised by automotive journalists for its handling, build quality, and performance, solidifying BMW's reputation.
Certifications
Emissions Certification:
Complies with US EPA and CARB emissions standards for the respective model years.
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