🏷️ Basic Information Identification Make: BMW Model: 325i Model Code: E36 Product Name: BMW 325i 1992-1998 Full Service Repair Manual Generation Generation: E36 Generation Years: 1991-2000 (Global) Codes Chassis Code: E36 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Target Audience: Enthusiasts, DIY mechanics, professional workshops. Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W202), Audi 80/A4 (B4/B5), Lexus ES300 (XV10), Acura Legend (KA9). Key Features Vehicle Reputation: Known for sporty handling, rear-wheel-drive dynamics, build quality, and inline-six engine refinement. Manual Value: Essential for maintaining the performance and longevity of a classic BMW. Provides factory-level diagnostic and repair information. 📋 Manual Details Coverage Areas Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Engine Variants Covered: 325i (M50B25/M52B25 engine) Body Styles Covered: Sedan (E36/3), Coupe (E36/2), Convertible (E36/3C) Page Count Estimated Page Count: 1500-2500+ (typical for comprehensive manuals of this era) Manual Type Manual Type: Full Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, transmission (manual & automatic), drivetrain. Chassis: Suspension (front & rear), steering system, braking system (ABS included), wheels and tires. Electrical: Battery, charging system, starting system, ignition system, lighting, instruments, driver information systems, body control modules, power windows, locks, mirrors, climate control electronics, audio system wiring. Body: Body panels, doors, windows, interior trim, seats, bumpers, convertible top mechanisms. Procedures Included Maintenance: Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) and their meanings, symptom-based diagnostics. Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair/replacement, convertible top repair. Adjustment: Wheel alignment, parking brake adjustment, clutch adjustment (if applicable). Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls. Includes wiring diagrams and detailed component removal/installation procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Early: M50B25 Engine Code Late: M52B25 Engine Type: Inline-6 Cylinder, DOHC, 24 Valves Displacement Liters: 2.5 Displacement Cc: 2494 Performance Horsepower Hp M50: 189 Horsepower Hp M52: 170 (Euro spec, US spec often quoted higher due to emissions tuning differences) Torque Lb Ft M50: 245 Torque Lb Ft M52: 225 (Euro spec) Fuel System Fuel Delivery: Bosch Motronic Engine Management System, Multi-point Fuel Injection (MPI). Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (Getrag 260/5, later ZF S5-31) Optional Optional Transmission: 4-speed Automatic (ZF 4HP-22 EH) Features Clutch Type: Hydraulically Actuated Single Dry Plate Clutch Differential: Limited-Slip Differential (LSD) often available as an option or found on M Sport models. 📐 Dimensions Exterior Length Sedan In: 179.4 Width In: 67.3 Height Sedan In: 54.7 Wheelbase In: 106.1 Track Front In: 55.9 Track Rear In: 56.7 Weights Curb Weight Lbs Sedan Manual: 3290 Gross Vehicle Weight Rating Gvwr Lbs: 4400 (approx.) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4/5 Stars (for similar models of the era) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC+T (Automatic Stability Control + Traction) on some models. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point inertia-reel seatbelts front and rear, pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory BMW Business or Professional CD/Cassette players, optional Harman Kardon sound system. Onboard Computer: On-Board Computer (OBC) providing fuel consumption, range, and basic vehicle status. Driver Assistance Cruise Control: Standard cruise control. Connectivity Connectivity Options: Optional car phone integration on later models. No modern Bluetooth or USB connectivity from factory. 🔧 Maintenance Service Intervals Oil Change Interval Miles: 7,500 - 10,000 miles or annually, whichever comes first (synthetic oil recommended). Coolant Flush Interval Miles: 30,000 - 60,000 miles or every 2-4 years. Spark Plug Replacement Miles: 60,000 - 100,000 miles (depending on plug type, e.g., platinum/iridium). Fluid Specifications Engine Oil Type: Full Synthetic SAE 5W-30 or 5W-40 API SG/SH or higher. Coolant Type: BMW Blue or G48 Antifreeze/Coolant (50/50 mix with distilled water). Brake Fluid Type: DOT 4 Low Viscosity (LV) or DOT 4. Transmission Fluid Manual: BMW MTF-LT-2 or equivalent (e.g., Pentosin MTF 2). Transmission Fluid Automatic: ZF Lifeguardfluid 5 (Dexron III compatible, but Lifeguard 5 preferred for longevity). Known Issues Cooling System: Plastic expansion tank cracking, water pump failure, thermostat housing leaks. VANOS (Variable Valve Timing) seals can degrade leading to rough idle or low-end torque loss. Suspension: Front control arm bushings (RTABs) wear out, rear shock mount failure, subframe cracking (especially on coupes). Oil filter housing gasket leaks. Electrical: Window regulator failures, OBC (On-Board...
Suspension (front & rear), steering system, braking system (ABS included), wheels and tires.
Electrical:
Battery, charging system, starting system, ignition system, lighting, instruments, driver information systems, body control modules, power windows, locks, mirrors, climate control electronics, audio system wiring.
Body:
Body panels, doors, windows, interior trim, seats, bumpers, convertible top mechanisms.
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) and their meanings, symptom-based diagnostics.
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair/replacement, convertible top repair.
Comprehensive, covering basic maintenance to complete engine and transmission overhauls. Includes wiring diagrams and detailed component removal/installation procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Early:
M50B25
Engine Code Late:
M52B25
Engine Type:
Inline-6 Cylinder, DOHC, 24 Valves
Displacement Liters:
2.5
Displacement Cc:
2494
Performance
Horsepower Hp M50:
189
Horsepower Hp M52:
170 (Euro spec, US spec often quoted higher due to emissions tuning differences)
Optional car phone integration on later models. No modern Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 - 10,000 miles or annually, whichever comes first (synthetic oil recommended).
Coolant Flush Interval Miles:
30,000 - 60,000 miles or every 2-4 years.
Spark Plug Replacement Miles:
60,000 - 100,000 miles (depending on plug type, e.g., platinum/iridium).
Fluid Specifications
Engine Oil Type:
Full Synthetic SAE 5W-30 or 5W-40 API SG/SH or higher.
Coolant Type:
BMW Blue or G48 Antifreeze/Coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 Low Viscosity (LV) or DOT 4.
Transmission Fluid Manual:
BMW MTF-LT-2 or equivalent (e.g., Pentosin MTF 2).
Transmission Fluid Automatic:
ZF Lifeguardfluid 5 (Dexron III compatible, but Lifeguard 5 preferred for longevity).
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failure, thermostat housing leaks. VANOS (Variable Valve Timing) seals can degrade leading to rough idle or low-end torque loss.
Suspension:
Front control arm bushings (RTABs) wear out, rear shock mount failure, subframe cracking (especially on coupes). Oil filter housing gasket leaks.
Electrical:
Window regulator failures, OBC (On-Board Computer) pixelation, ABS sensor failures, door seal water ingress affecting electronics.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing sporty and driver-focused vehicles with excellent handling and refined engines.
Model Evolution
E36 Introduction:
The E36 generation replaced the E30 3 Series and was introduced in 1990 (Europe) and 1991 (North America). The 325i was a popular mid-range model.
Engine Update:
The M50B25 engine was replaced by the M52B25 in 1996, featuring an aluminum block and increased torque. Note: Early US 325i models (1991-1992) used the M50TU with VANOS.
Production
Production Period Specific:
1992-1998 for 325i model in North America.
Production Plants:
Primarily Dingolfing and Regensburg, Germany; also Rosslyn, South Africa; and Spartanburg, South Carolina, USA.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Car and Driver's 10 Best list multiple times during its production run.
Ratings
Handling Reputation:
Consistently praised by automotive journalists for its exceptional handling and driver engagement.
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