🏷️ Basic Information Identification Make: Aprilia Model: RS125 Type: Sportbike Motorcycle Generation Model Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Codes Engine Code: Rotax 122 (specified for 99-03 models) 👋 Introduction Market Position Positioning: A performance-oriented 125cc sportbike, popular in its segment for its race-inspired styling and agile handling. Competitive Analysis Competitors: Competed against other 125cc sportbikes from brands like Yamaha (TZR125), Honda (CBR125R), and Suzuki (RG125). Key Features Design: Sharp, aggressive styling reminiscent of larger Aprilia sportbikes, lightweight chassis, and sporty ergonomics. Engine Type: High-revving, two-stroke single-cylinder engine known for its lively performance in the 125cc class. Handling: Renowned for excellent handling characteristics, making it a favorite for track days and spirited riding. Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance, repairs, and diagnostics, saving money and ensuring the longevity of their RS125. Target Audience: DIY enthusiasts, home mechanics, and professional workshops. 📋 Manual Details Coverage Areas Primary Markets: Global (implied by download availability and customer locations mentioned) Page Count Estimated Pages: Not specified, but described as 'detailed' and potentially large (up to 4000 MB implies a very comprehensive document, likely several hundred pages when printed or rendered). Manual Type Type: Service Repair Manual, Factory Repair Manual, Component Catalog Language Language: Likely English (based on product description language), though not explicitly stated. Factory manuals can sometimes include multiple languages. Format Digital Format: PDF (downloadable, printable) File Types: PDF, ZIP, RAR, EXE (some files may be zipped for compression) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including Rotax 122 engine specifics (99-03 models mentioned), internal components, lubrication, cooling, and exhaust. Transmission: Gearbox operation, maintenance, repair, and component breakdown. Fuel System: Carburetor tuning, fuel delivery, fuel tank, and associated lines. Ignition System: Ignition timing, spark plugs, CDI unit, and related components. Electrical System: Wiring diagrams, lighting, battery, charging system, starter, instrumentation, and switches. Brakes: Hydraulic brake system (front and rear), caliper service, master cylinder, brake lines, and pads. Suspension: Front fork service (including oil changes and seal replacement), rear shock absorber inspection and adjustment. Chassis And Frame: Frame inspection, steering head bearings, and general chassis components. Bodywork And Fairings: Removal, installation, and maintenance of body panels and fairings. Cooling System: Radiator, cooling fan, coolant types, and bleeding procedures. Exhaust System: Exhaust pipe and silencer maintenance and inspection. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, chain adjustment, spark plug checks, and general upkeep. Troubleshooting: Diagnosis of common problems, fault finding, and step-by-step solutions for immediate fixes. Repair: Detailed instructions for disassembling, repairing, and reassembling various vehicle components. Restoration: Guidance for bringing an older model back to its original specification. Rebuilding: Comprehensive procedures for engine and gearbox rebuilds. Diagnostics: Methods for identifying and resolving mechanical and electrical issues. Technical Depth Depth: Factory-level technical information, suitable for professional technicians and experienced DIY enthusiasts. Covers detailed component breakdowns and specifications. Illustrations: Illustrated with clear step-by-step instructions, zoomable illustrations, and exploded views. Component Breakdowns: Detailed component breakdowns, including part numbers and exploded views for all aspects of the motorcycle. 📊 Manual Specifications File Format Document Format: PDF Compatibility: Compatible with all operating systems (Windows, Linux, Mac) and PDF readers. Accessibility: Instant download, no physical shipping, accessible across multiple devices (computer, iPad, hard disk). Print Quality Printability: Printable on any computer and printer, no restrictions on printing. Binding Type Binding: Digital download only (not a hard copy). Paper Type Paper: Not applicable (digital format). File Size Potential Size: Can be very large, up to 4000 MB. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder Bore X Stroke: Typically 54 mm x 54.5 mm (for Rotax 122) Displacement: 124.8 cc Compression Ratio: Typically around 12.0:1 (varies slightly by year/model) Lubrication System: Autolube (oil injection from a separate reservoir) Performance Horsepower: Approximately 30-34 HP at 10,500 RPM (varies by market regulations and specific model year) Torque: Approximately 18-20 Nm (13-15 lb-ft) at 9,500 RPM (varies by market and specific model year) Fuel System Carburetor: Dell'Orto VHSA or PHBH (typically 34mm or 33mm, depending on year and specific engine variant) Fuel Type: Unleaded gasoline (minimum 95 octane recommended) Fuel Delivery: Gravity feed from fuel tank via petcock to carburetor. 🔧 Transmission Standard Type: 6-speed constant mesh, sequential manual transmission Features Clutch: Wet multi-plate clutch, cable-actuated. Gear Ratios: Specific gear ratios are detailed within the manual, crucial for performance tuning. Final Drive: Chain drive Fluid Specifications Gear Oil Type: API GL-4 or GL-5, SAE 75W/90 or 10W/40 (refer to manual for exact specification, typically a motorcycle-specific gearbox oil). Gear Oil Capacity: Approximately 0.8 to 1.0 liters (refer to manual for exact capacity). 📐 Dimensions Exterior Length: Approx. 1940 mm (76.4 in) Width: Approx. 700 mm (27.6 in) (at handlebars) Height: Approx. 1120 mm (44.1 in) (at handlebars) Wheelbase: Approx. 1345 mm (53.0 in) Seat Height: Approx....
A performance-oriented 125cc sportbike, popular in its segment for its race-inspired styling and agile handling.
Competitive Analysis
Competitors:
Competed against other 125cc sportbikes from brands like Yamaha (TZR125), Honda (CBR125R), and Suzuki (RG125).
Key Features
Design:
Sharp, aggressive styling reminiscent of larger Aprilia sportbikes, lightweight chassis, and sporty ergonomics.
Engine Type:
High-revving, two-stroke single-cylinder engine known for its lively performance in the 125cc class.
Handling:
Renowned for excellent handling characteristics, making it a favorite for track days and spirited riding.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance, repairs, and diagnostics, saving money and ensuring the longevity of their RS125.
Target Audience:
DIY enthusiasts, home mechanics, and professional workshops.
📋 Manual Details
Coverage Areas
Primary Markets:
Global (implied by download availability and customer locations mentioned)
Page Count
Estimated Pages:
Not specified, but described as 'detailed' and potentially large (up to 4000 MB implies a very comprehensive document, likely several hundred pages when printed or rendered).
Manual Type
Type:
Service Repair Manual, Factory Repair Manual, Component Catalog
Language
Language:
Likely English (based on product description language), though not explicitly stated. Factory manuals can sometimes include multiple languages.
Format
Digital Format:
PDF (downloadable, printable)
File Types:
PDF, ZIP, RAR, EXE (some files may be zipped for compression)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including Rotax 122 engine specifics (99-03 models mentioned), internal components, lubrication, cooling, and exhaust.
Transmission:
Gearbox operation, maintenance, repair, and component breakdown.
Fuel System:
Carburetor tuning, fuel delivery, fuel tank, and associated lines.
Ignition System:
Ignition timing, spark plugs, CDI unit, and related components.
Electrical System:
Wiring diagrams, lighting, battery, charging system, starter, instrumentation, and switches.
Brakes:
Hydraulic brake system (front and rear), caliper service, master cylinder, brake lines, and pads.
Suspension:
Front fork service (including oil changes and seal replacement), rear shock absorber inspection and adjustment.
Chassis And Frame:
Frame inspection, steering head bearings, and general chassis components.
Bodywork And Fairings:
Removal, installation, and maintenance of body panels and fairings.
Cooling System:
Radiator, cooling fan, coolant types, and bleeding procedures.
Exhaust System:
Exhaust pipe and silencer maintenance and inspection.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, chain adjustment, spark plug checks, and general upkeep.
Troubleshooting:
Diagnosis of common problems, fault finding, and step-by-step solutions for immediate fixes.
Repair:
Detailed instructions for disassembling, repairing, and reassembling various vehicle components.
Restoration:
Guidance for bringing an older model back to its original specification.
Rebuilding:
Comprehensive procedures for engine and gearbox rebuilds.
Diagnostics:
Methods for identifying and resolving mechanical and electrical issues.
Technical Depth
Depth:
Factory-level technical information, suitable for professional technicians and experienced DIY enthusiasts. Covers detailed component breakdowns and specifications.
Illustrations:
Illustrated with clear step-by-step instructions, zoomable illustrations, and exploded views.
Component Breakdowns:
Detailed component breakdowns, including part numbers and exploded views for all aspects of the motorcycle.
📊 Manual Specifications
File Format
Document Format:
PDF
Compatibility:
Compatible with all operating systems (Windows, Linux, Mac) and PDF readers.
Accessibility:
Instant download, no physical shipping, accessible across multiple devices (computer, iPad, hard disk).
Print Quality
Printability:
Printable on any computer and printer, no restrictions on printing.
Binding Type
Binding:
Digital download only (not a hard copy).
Paper Type
Paper:
Not applicable (digital format).
File Size
Potential Size:
Can be very large, up to 4000 MB.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder
Bore X Stroke:
Typically 54 mm x 54.5 mm (for Rotax 122)
Displacement:
124.8 cc
Compression Ratio:
Typically around 12.0:1 (varies slightly by year/model)
Lubrication System:
Autolube (oil injection from a separate reservoir)
Performance
Horsepower:
Approximately 30-34 HP at 10,500 RPM (varies by market regulations and specific model year)
Torque:
Approximately 18-20 Nm (13-15 lb-ft) at 9,500 RPM (varies by market and specific model year)
Fuel System
Carburetor:
Dell'Orto VHSA or PHBH (typically 34mm or 33mm, depending on year and specific engine variant)
Fuel Type:
Unleaded gasoline (minimum 95 octane recommended)
Fuel Delivery:
Gravity feed from fuel tank via petcock to carburetor.
Specific gear ratios are detailed within the manual, crucial for performance tuning.
Final Drive:
Chain drive
Fluid Specifications
Gear Oil Type:
API GL-4 or GL-5, SAE 75W/90 or 10W/40 (refer to manual for exact specification, typically a motorcycle-specific gearbox oil).
Gear Oil Capacity:
Approximately 0.8 to 1.0 liters (refer to manual for exact capacity).
📐 Dimensions
Exterior
Length:
Approx. 1940 mm (76.4 in)
Width:
Approx. 700 mm (27.6 in) (at handlebars)
Height:
Approx. 1120 mm (44.1 in) (at handlebars)
Wheelbase:
Approx. 1345 mm (53.0 in)
Seat Height:
Approx. 805 mm (31.7 in)
Weights
Dry Weight:
Approx. 120-130 kg (264-287 lbs) (varies slightly by model year and specifications)
Fuel Capacity:
Approx. 12 liters (3.2 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
Complies with relevant national and international safety standards for motorcycles of its class.
Active Features
Braking System:
Dual disc front brakes (typically 2-piston caliper) and single disc rear brake (typically 1-piston caliper) with braided steel lines for improved feel and performance.
Suspension Features:
Adjustable front forks and rear monoshock suspension for rider-tuned handling and stability.
Passive Features
Lighting:
Halogen headlight, taillight, and turn signals for visibility.
Frame Construction:
Aluminum alloy twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, speedometer, odometer, trip meter, and basic indicator lights (neutral, turn signals, high beam).
Driver Assistance
Assistance Systems:
None in the modern sense (no ABS, traction control, etc.). Rider skill is the primary assistance.
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Engine oil change typically every 3,000-5,000 km (1,800-3,000 miles) or annually, depending on usage. Two-stroke oil for the autolube system should be kept topped up. Gearbox oil every 6,000-10,000 km (3,700-6,200 miles).
Spark Plug Replacement:
Check and clean/replace spark plug at regular intervals, typically every 2,000-4,000 km (1,200-2,500 miles), depending on plug type and usage.
Chain Maintenance:
Chain lubrication and adjustment every 500-1,000 km (300-600 miles) or after riding in wet conditions. Chain and sprockets replacement typically between 15,000-30,000 km (9,000-18,000 miles).
Air Filter Cleaning:
Clean or replace air filter every 4,000-8,000 km (2,500-5,000 miles).
Fluid Specifications
Engine Oil Type:
Two-stroke engine oil (API TC, JASO FD/FC rated) for the autolube system. For gearbox oil, API GL-4 or GL-5, SAE 75W/90 or 10W/40.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water (typically 50/50 ratio). Check manual for specific brand recommendations.
Brake Fluid Type:
DOT 4 brake fluid (refer to manual for precise specification and replacement intervals).
Known Issues
Common Wear Items:
Clutch plates, piston rings, exhaust power valve mechanisms (due to two-stroke nature), fork seals, wheel bearings, and electrical connections can be common wear items.
Performance Tuning Considerations:
The Rotax 122 engine is highly tunable, but requires careful attention to jetting, exhaust, and reed valve setup to maintain reliability.
Preventative Maintenance
Importance:
Regular preventative maintenance is crucial for the longevity and performance of the two-stroke engine and the overall motorcycle.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its success in motorcycle racing, particularly in the Grand Prix circuit, and for producing high-performance sportbikes and scooters.
Model Evolution
Development:
The RS125 lineage has a strong racing pedigree, evolving from earlier models like the AF1 Futura. The 1993-2003 generation represents a significant refinement of the design, incorporating performance enhancements and modern styling.
Production
Manufacturing Location:
Italy
Production Run:
The RS125 platform has been produced for many years, with the 1993-2003 period covering a significant and popular iteration of the model.
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
The RS125 platform has a strong history in motorsport, including successful campaigns in FIM 125cc World Championship, contributing to its performance reputation.
Ratings
User Satisfaction:
Generally well-regarded by owners for its performance, handling, and distinctive styling, although maintenance demands are higher than a four-stroke.
Certifications
Manual Quality:
Described as 'official,' 'factory,' and 'best quality' by the seller, implying it meets high standards for technical accuracy and detail.
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