🏷️ Basic Information Identification Make: Polaris Model: 400 2x4 / 4x4 / 6x6 Year: 1994, 1995 Codes Vin Prefix: Check VIN plate on chassis for specific variations 👋 Introduction Market Position Target Audience: Polaris ATV owners, independent repair shops, mechanics specializing in off-road vehicles. Competitive Analysis Value Proposition: Provides in-depth technical knowledge and repair procedures essential for maintaining and repairing the Polaris 400 models, saving on dealership service costs. Key Features Accessibility: Instant PDF download provides immediate access to critical repair information. Comprehensiveness: Covers all essential systems for both 2x4, 4x4, and 6x6 variants of the 1994 and 1995 Polaris 400. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Workshop Service and Repair Page Count Page Count: 468 Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end rebuild, piston and cylinder diagnostics, valve timing, cooling system, lubrication system, fuel system (carburetor, fuel lines), ignition system (CDI, spark plugs, timing), exhaust system. Transmission Drivetrain: Transmission overhaul, clutch operation, gear selection, drive shafts, differentials (front and rear), AWD/4WD engagement mechanisms, CV joints, U-joints. Suspension Steering: Front and rear suspension component inspection and replacement (shocks, springs, control arms, bushings), steering system diagnostics and repair (tie rods, steering column, rack and pinion if applicable), wheel alignment specifications. Braking System: Hydraulic brake system operation, master cylinder, brake calipers, brake pads and shoes, brake lines and hoses, brake fluid specifications, bleeding procedures, parking brake system. Electrical System: Wiring diagrams, battery diagnostics, charging system (stator, regulator/rectifier), lighting system (headlights, taillights, brake lights), starter motor, ignition switch, fuses, relays, instrumentation cluster, accessory wiring. Chassis Body: Frame inspection and repair, body panel removal and installation, seat, handle grips, footwells, fenders, racks, lighting covers, decals. Fuel System Components: Carburetor model identification, disassembly and reassembly, jetting, float adjustment, fuel tank, fuel lines, fuel filter. Cooling System: Radiator, coolant, fan operation, thermostat, hoses, water pump. Procedures Included Preventive Maintenance: Scheduled maintenance checks, lubrication points, fluid changes, filter replacements, tire pressure checks, spark plug replacement intervals. Troubleshooting Diagnostics: Systematic diagnostic procedures for common problems (e.g., engine won't start, poor performance, braking issues), diagnostic charts, fault finding guides. Engine Repair: Complete engine disassembly, inspection, repair, and reassembly procedures for all internal components. Transmission Repair: Detailed steps for transmission removal, disassembly, component inspection, and reassembly. Electrical Diagnostics: Use of multimeters, troubleshooting electrical circuits, component testing procedures. Carburetor Adjustment: Step-by-step instructions for cleaning, rebuilding, and adjusting the carburetor for optimal performance. Brake System Service: Brake pad/shoe replacement, caliper servicing, rotor inspection, brake line flushing and bleeding. Suspension Component Replacement: Instructions for replacing shocks, bushings, ball joints, tie rod ends. Wheel Hub Bearing Service: Procedures for inspecting and replacing wheel bearings. Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine and transmission rebuilds, advanced diagnostics). Diagnostic Focus: Detailed fault-finding charts and diagnostic flowcharts for electrical and mechanical issues. Specification Detail: Includes torque specifications, clearances, timing marks, fluid capacities, and electrical values. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled (typically) Engine Displacement: 375cc - 400cc (approximate, exact displacement may vary slightly by sub-model) Bore X Stroke: Refer to manual for precise specifications based on exact engine variant Compression Ratio: Refer to manual for precise specifications Cooling Method: Liquid Cooling Performance Horsepower: Refer to manual for precise specifications (typically 25-30 HP range) Torque: Refer to manual for precise specifications Fuel System Fuel Delivery: Carbureted Carburetor Model: Likely a Mikuni or similar, specific model number in manual Fuel Type: Unleaded Gasoline Fuel Octane Rating: Refer to manual (typically 87-91 octane) Oil Mixture Ratio: Refer to manual for 2-stroke oil mixing requirements if applicable 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with belt drive system. Optional Gear Reduction Options: Manual engagement for 2WD/4WD/6WD Features Drive Modes: 2WD, 4WD, 6WD (selectable on 6x6 models) Transmission Fluid Type: Refer to manual for specific CVT fluid type and capacity. 📐 Dimensions Exterior Length: Refer to manual for specific dimensions by model variant. Width: Refer to manual for specific dimensions by model variant. Height: Refer to manual for specific dimensions by model variant. Weights Dry Weight: Refer to manual for specific weight by model variant (approx. 500-600 lbs). Ground Clearance: Refer to manual for specific clearance. Towing Capacity: Refer to manual (often not specified or very limited for this era). Rack Capacity: Refer to manual for front and rear rack load limits. 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to relevant safety standards for ATVs of its era. Active Features Braking System: Hydraulic disc brakes (typically front and rear). Parking Brake: Mechanical parking brake system. Passive Features Lighting:...