🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: Factory Year: 1994-2004 Codes Engine Code General: V-Twin 👋 Introduction Market Position Category: High-performance sport motorcycle Purpose Of Manual: To provide detailed guidance for maintenance, repair, and diagnostics, ensuring optimal performance and longevity. Competitive Analysis Comparable Models Era: Ducati 916, Honda VFR800, Suzuki TL1000R. Key Features Ease Of Use: Designed for clarity with easy-to-read text and structured content. Preventive Maintenance Emphasis: Highlights the importance of routine servicing to prevent costly repairs and failures. User Skill Adaptability: Caters to both amateur enthusiasts and seasoned professional mechanics. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English File Format: PDF Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, timing, lubrication, cooling integration. Fuel System: Carburetor/fuel injection systems, fuel pump, fuel lines, tank maintenance, fuel filter replacement. Cooling System: Radiator, coolant flow, thermostat operation, water pump, fan system, bleed procedures. Electrical System: Wiring diagrams, lighting, ignition system, starter motor, alternator, battery management, ECU diagnostics. Chassis: Frame inspection, suspension (front fork, rear shock), steering head bearings, wheel bearings, swingarm. Brakes: Front and rear brake systems, caliper maintenance, fluid replacement, bleeding, rotor inspection. Drivetrain: Clutch operation, gearbox inspection, chain and sprockets maintenance, final drive. Bodywork And Fairings: Removal, installation, and repair of fairings and body panels. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain lubrication, brake fluid flush. Troubleshooting: Diagnostic flowcharts, common issue identification, fault finding procedures. Repair: Component disassembly, reassembly, and calibration for all major systems. Technical Specifications: Torque values, clearances, tolerances, fluid capacities, electrical resistance. Settings And Adjustments: Carburetor synchronization, valve clearance adjustment, suspension setup, throttle cable adjustment. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to full engine rebuilds and complex electrical diagnostics. Target Audience: Suitable for novice owners performing basic tasks and professional technicians for in-depth repairs. 📊 Manual Specifications File Specifications File Type: Digital (PDF) Searchability: Likely searchable text due to PDF format, enabling quick information retrieval. Print Quality Expectation: High, designed for clear readability of diagrams and text. Instant Access: Digital download provides immediate access to repair information. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 90-degree V-Twin, four-stroke Displacement: 998cc (999 cm³) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Fueling: Originally Carbureted (Mikuni 46mm), later models transitioned to Fuel Injection (e.g., Weber Marelli). Compression Ratio: Approx. 10.8:1 Performance Horsepower Peak: Approximately 130-138 hp @ 9,000 rpm (depending on year and specific tune) Torque Peak: Approximately 98-102 Nm @ 7,500 rpm (depending on year and specific tune) Fuel System Carburetor Type Early Models: Twin Mikuni BST40 flat-slide carburetors (later models, like the R and Factory, often featured fuel injection). Fuel Injection System Later Models: Electronic Fuel Injection (EFI), often with Weber Marelli or similar systems. Fuel Type: Unleaded gasoline, minimum 95 octane (RON) 🔧 Transmission Standard Type: 6-speed manual sequential gearbox Clutch Type: Hydraulically actuated wet multi-plate clutch Features Gear Ratios: Specific ratios detailed within the manual, crucial for performance tuning. Final Drive: O-ring sealed chain drive Fluid Specifications Transmission Oil Type: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specifications and capacity). 📐 Dimensions Exterior Wheelbase: Approximately 1415 mm (55.7 inches) Weights Dry Weight: Approximately 187 kg (412 lbs) Wet Weight: Approximately 203 kg (447 lbs) (with fluids) Fuel Tank Capacity: 21 liters (5.5 US gallons) 🛡️ Safety Features Ratings Classification: High-performance sportbike, designed for track and spirited road use. Active Features Braking System: Dual front disc brakes (e.g., 320mm) with multi-piston calipers (e.g., Brembo), single rear disc brake (e.g., 220mm) with dual-piston caliper. Suspension Type: Adjustable front telescopic forks (e.g., Showa or WP) and adjustable rear monoshock suspension. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Dashboard: Analog tachometer and speedometer, with integrated warning lights and a basic LCD display for odometer, trip meter, etc. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some models during this production run. Connectivity ECU Features: Engine Control Unit (ECU) manages fuel injection (on later models), ignition timing, and other engine parameters. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,000 km or annually, whichever comes first (refer to manual for exact schedule). Valve Clearance Check: Typically around 10,000-15,000 km intervals; critical for V-Twin engine health. Chain And Sprockets Maintenance: Regular cleaning, lubrication (every 500-1000 km), and tension adjustment as needed. Brake Fluid Flush: Every 2 years to maintain braking performance and prevent corrosion. Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil, SAE 10W-40 or 10W-50 (API SG, JASO MA or MA2 compliant, check manual for specific viscosity and API ratings). Engine Oil Capacity: Approximately 3.5 - 4.0 liters (refer to manual...