The 1994 Chevrolet Cavalier is a compact car offered in Coupe, Sedan, Wagon, and Convertible body styles, built on the J-body platform. Known for its value and practicality, the Cavalier was a popular choice in its segment, competing with models like the Ford Escort and Honda Civic. For 1994, the Cavalier received a facelift, featuring updated styling with new front and rear fascias and interior design enhancements. It was available with a 2.2L 4-cylinder engine producing 120 hp or a 3.1L V6 engine delivering 160 hp, paired with either a 5-speed manual or a 4-speed automatic transmission. This comprehensive Service and Repair Manual provides detailed guidance for maintaining and repairing the 1994 Chevrolet Cavalier. Covering a wide range of systems, including the engine, fuel, ignition, cooling, exhaust, transmission, drivetrain, suspension, steering, brakes, and electrical systems, this manual is an essential resource. It includes step-by-step procedures for routine maintenance, troubleshooting common issues, and performing in-depth repairs. Technical specifications, diagnostic charts, and wiring diagrams are also provided, making it invaluable for owners, mechanics, and technicians alike. 🏷️ Basic Information Identification Make: Chevrolet Model: Cavalier Year: 1994 Body Style: Coupe, Sedan, Wagon, Convertible Codes Platform: J-body 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, professional technicians, owners seeking to understand and maintain their vehicle Competitive Analysis Competitors: Ford Escort, Honda Civic, Toyota Corolla, Dodge Neon Key Features Ease Of Use: Digital format allows for quick searching and printing of relevant sections. Official Licensing: Officially licensed, ensuring accuracy and completeness 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine: 2.2L 4-Cylinder (VIN F), 3.1L V6 (VIN T) Fuel System: Fuel Injection (TBI, MPI) Ignition System: Electronic Ignition (EST) Cooling System: Radiator, Fan, Thermostat, Coolant Exhaust System: Manifolds, Catalytic Converter, Muffler Transmission: 4-Speed Automatic (4T40-E), 5-Speed Manual Drivetrain: Front-Wheel Drive (FWD) Suspension Front: MacPherson Struts, Control Arms Suspension Rear: Torsion Beam Axle, Shock Absorbers Steering: Power Steering, Rack and Pinion Brakes Front: Ventilated Disc Brakes Rear: Drum Electrical System: Battery, Alternator, Starter, Wiring Diagrams Lighting: Headlamps, Taillamps, Interior Lights HVAC: Heating, Ventilation, Air Conditioning (A/C) Body And Frame: Exterior Panels, Doors, Interior Trim, Chassis Safety Systems: Seat Belts, Airbags (if equipped) Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Belt Inspections/Replacements Troubleshooting: Diagnostic Charts for Common Issues, Symptom-Based Diagnostics Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement Diagnostics: On-Board Diagnostics (OBD-I), Sensor Testing, Actuator Testing Specifications: Torque Values, Fluid Capacities, Gap Specifications Technical Depth Depth: Comprehensive; Covers routine maintenance, troubleshooting, and complete mechanical and electrical system repairs, including detailed diagrams and component removal/installation procedures. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (text-based PDF) Printable: Yes Print Quality Quality: High-resolution scans, clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.2 Liters (134 cu in) Engine 1 Type: L4, SOHC, 8-Valve Engine 1 Horsepower: 120 hp @ 5000 rpm Engine 1 Torque: 130 lb-ft @ 3600 rpm Engine 1 Bore X Stroke: 3.50 in x 3.54 in (89.0 mm x 90.0 mm) Engine 1 Compression Ratio: 9.0:1 Engine 2 Displacement: 3.1 Liters (189 cu in) Engine 2 Type: V6, OHV, 12-Valve Engine 2 Horsepower: 160 hp @ 5200 rpm Engine 2 Torque: 185 lb-ft @ 3200 rpm Engine 2 Bore X Stroke: 3.50 in x 3.27 in (89.0 mm x 83.0 mm) Engine 2 Compression Ratio: 8.7:1 Performance Engine 1 0 60 Mph: Approx. 9.5-10.5 seconds (varies with transmission and body style) Engine 2 0 60 Mph: Approx. 8.0-9.0 seconds (varies with transmission and body style) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) for 2.2L, Throttle Body Injection (TBI) on early 3.1L V6 or MPI on later 3.1L V6 models. Recommended Fuel: Unleaded Regular 87 Octane 🔧 Transmission Standard Transmission 1: 5-Speed Manual Optional Transmission 2: 4-Speed Automatic (4T40-E) Features Automatic Transmission Features: Electronically controlled, Overdrive Manual Transmission Gear Ratios: Specific ratios detailed in the manual for both engine options. Transmission Fluid Type: Dexron-III (Automatic), GL-4 Gear Oil (Manual) 📐 Dimensions Exterior Length: Approx. 170.4-177.4 inches (4328-4506 mm) depending on body style Width: Approx. 67.4 inches (1712 mm) Height: Approx. 51.7-53.2 inches (1313-1351 mm) depending on body style Wheelbase: 101.4 inches (2576 mm) Front Track: Approx. 57.8 inches (1468 mm) Rear Track: Approx. 57.4 inches (1458 mm) Weights Curb Weight: Approx. 2600-2900 lbs (1179-1315 kg) depending on configuration Gross Vehicle Weight Rating: Varies by model, typically around 3700 lbs Cargo Trunk Volume: Approx. 12-15 cu ft depending on body style 🛡️ Safety Features Ratings NHTSA Driver Side Impact 1994: 4 Stars NHTSA Passenger Side Impact 1994: 4 Stars Active Features ABS: Optional on some models...