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Oldsmobile Aurora 1995-1999 Factory Service Workshop Repair Manual

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🏷️ Basic Information Identification Make: Oldsmobile Model: Aurora Model Years Covered: 1995, 1996, 1997, 1998, 1999 Codes Platform: GM G-body (GM G Platform) 👋 Introduction Market Position Positioning: The Oldsmobile Aurora was positioned as a premium, luxury sedan aimed at competing with established domestic and imported luxury brands. It represented Oldsmobile's flagship model during its production run. Competitive Analysis Competitors: Competed with vehicles like the Lincoln Continental, Cadillac DeVille/Seville, Lexus LS, Acura Legend, and certain Mercedes-Benz and BMW models of the era. Key Features Vehicle Philosophy: Emphasized a comfortable, quiet ride, spacious interior, and distinctive styling, often featuring advanced technology and powerful V8 engines for its time. Manual Utility Dealer Equivalence: Identical to the official service manual used by Oldsmobile dealership technicians, ensuring accuracy and completeness for all repair and maintenance procedures. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft, Axle, Suspension, Steering, Restraint Systems, Brake System, Body (Interior & Exterior), Body Electrical System, HVAC Procedures Included: Maintenance, Diagnostics, Repair, Troubleshooting, Overhaul, Rebuilding, Adjustments, Replacement Page Count Estimated Page Count: Extensive (typical factory service manuals for this era are 1500-3000+ pages, given the comprehensive description) Manual Type Type: Factory Service Workshop Repair Manual Language Language: English Format Format: PDF with searchable index 📖 Manual Coverage Systems Covered Engine Mechanical: Complete internal and external engine component diagnostics, repair, and overhaul. Includes cylinder head, block, pistons, crankshaft, camshafts, timing, valve train, lubrication system, cooling system. Engine Electrical: Ignition system, starting and charging systems, sensors, actuators, engine control module (ECM) diagnostics, wiring diagrams, troubleshooting. Emission Control: EVAP system, EGR system, catalytic converter, secondary air injection, emission control sensors and diagnostics. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel filter, throttle body, fuel tank, fuel delivery diagnostics. Transmission Manual: Manual transaxle repair, overhaul, clutch assembly service, shift linkage, and related components. Transmission Automatic: Automatic transaxle repair, overhaul, valve body diagnostics, torque converter service, electronic controls, fluid service, and related components. Drivetrain: Driveshaft, CV joints, axles, wheel bearings, differential service, and repair procedures. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications, and troubleshooting. Steering: Power steering system, steering rack, tie rods, steering column, pump, fluid, and associated components. Restraint Systems: Airbag system diagnostics, replacement, seat belt mechanisms, and related safety components. Brake System: Disc brakes, ABS system diagnostics, master cylinder, brake lines, calipers, pads, rotors, parking brake service. Body Interior Exterior: Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, seats, weatherstripping. Body Electrical: Lighting systems, power windows, power locks, mirrors, wipers, horn, instrumentation, audio system, body control module (BCM) diagnostics, wiring diagrams. HVAC: Heating, ventilation, air conditioning system diagnostics, refrigerant handling, compressor, condenser, evaporator, blower motor, climate controls, troubleshooting. Procedures Included Major Repairs: Complete engine rebuilds (e.g., cylinder head replacement, piston and rod service), transmission overhauls (both automatic and manual), suspension component replacement, brake system overhauls, complete body panel repair. Diagnostics: Detailed troubleshooting charts, diagnostic trouble codes (DTCs) explanations, sensor testing procedures, wiring harness testing, and component specific diagnostics. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance tasks like oil changes and fluid checks to complex component overhauls and advanced electronic system diagnostics. Target Audience: Professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text due to PDF format and included index. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: L47 (3.4L V6) Engine Description: 3.4L DOHC V6 (24-valve) Performance Horsepower L47: Approx. 205 hp @ 5800 rpm Torque L47: Approx. 220 lb-ft @ 4000 rpm Horsepower L36 Sc: Approx. 250 hp @ 5200 rpm (1996-1999) Torque L36 Sc: Approx. 285 lb-ft @ 3200 rpm (1996-1999) Optional Engine Engine Code: L36 (3.8L V6 Supercharged - 1996-1999 Aurora Limited) Engine Description: 3.8L Series II L36 V6 (12-valve, OHV) with Supercharger (optional on higher trims) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) Engine Management ECM Type: GM Engine Control Module (ECM) with OBD-II diagnostics from 1996 onwards. 🔧 Transmission Standard Type: 4-speed Automatic Transaxle (4T80-E for V8 models, 4T60-E for V6 models) Optional Type: 5-speed Manual Transaxle (Rare, primarily for early 3.4L V6 models in certain configurations) Features Automatic Features: Electronically controlled, lock-up torque converter, often with performance/comfort shift modes. Fluid Specifications Automatic Fluid Type: Dexron III (or equivalent Dexron-VI for later compatibility if specified by manufacturer) 📐 Dimensions Exterior Length: Approx. 203.4 inches (5167 mm) Width: Approx. 74.7 inches (1897 mm) Height: Approx. 55.3 inches (1405 mm) Wheelbase Wheelbase: Approx. 110.5 inches (2807 mm) Weights Curb Weight: Approx. 3700-4000 lbs (1678-1814 kg), varies by engine and options Cargo Trunk Capacity: Approx. 17.0 cubic feet 🛡️ Safety Features Ratings NHTSA Frontal...
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Oldsmobile Aurora 1995-1999 Factory Service Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Oldsmobile
Model:
Aurora
Model Years Covered:
1995, 1996, 1997, 1998, 1999
Codes
Platform:
GM G-body (GM G Platform)
👋 Introduction
Market Position
Positioning:
The Oldsmobile Aurora was positioned as a premium, luxury sedan aimed at competing with established domestic and imported luxury brands. It represented Oldsmobile's flagship model during its production run.
Competitive Analysis
Competitors:
Competed with vehicles like the Lincoln Continental, Cadillac DeVille/Seville, Lexus LS, Acura Legend, and certain Mercedes-Benz and BMW models of the era.
Key Features
Vehicle Philosophy:
Emphasized a comfortable, quiet ride, spacious interior, and distinctive styling, often featuring advanced technology and powerful V8 engines for its time.
Manual Utility
Dealer Equivalence:
Identical to the official service manual used by Oldsmobile dealership technicians, ensuring accuracy and completeness for all repair and maintenance procedures.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft, Axle, Suspension, Steering, Restraint Systems, Brake System, Body (Interior & Exterior), Body Electrical System, HVAC
Procedures Included:
Maintenance, Diagnostics, Repair, Troubleshooting, Overhaul, Rebuilding, Adjustments, Replacement
Page Count
Estimated Page Count:
Extensive (typical factory service manuals for this era are 1500-3000+ pages, given the comprehensive description)
Manual Type
Type:
Factory Service Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF with searchable index
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete internal and external engine component diagnostics, repair, and overhaul. Includes cylinder head, block, pistons, crankshaft, camshafts, timing, valve train, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting and charging systems, sensors, actuators, engine control module (ECM) diagnostics, wiring diagrams, troubleshooting.
Emission Control:
EVAP system, EGR system, catalytic converter, secondary air injection, emission control sensors and diagnostics.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel filter, throttle body, fuel tank, fuel delivery diagnostics.
Transmission Manual:
Manual transaxle repair, overhaul, clutch assembly service, shift linkage, and related components.
Transmission Automatic:
Automatic transaxle repair, overhaul, valve body diagnostics, torque converter service, electronic controls, fluid service, and related components.
Drivetrain:
Driveshaft, CV joints, axles, wheel bearings, differential service, and repair procedures.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications, and troubleshooting.
Steering:
Power steering system, steering rack, tie rods, steering column, pump, fluid, and associated components.
Restraint Systems:
Airbag system diagnostics, replacement, seat belt mechanisms, and related safety components.
Brake System:
Disc brakes, ABS system diagnostics, master cylinder, brake lines, calipers, pads, rotors, parking brake service.
Body Interior Exterior:
Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, seats, weatherstripping.
Body Electrical:
Lighting systems, power windows, power locks, mirrors, wipers, horn, instrumentation, audio system, body control module (BCM) diagnostics, wiring diagrams.
HVAC:
Heating, ventilation, air conditioning system diagnostics, refrigerant handling, compressor, condenser, evaporator, blower motor, climate controls, troubleshooting.
Procedures Included
Major Repairs:
Complete engine rebuilds (e.g., cylinder head replacement, piston and rod service), transmission overhauls (both automatic and manual), suspension component replacement, brake system overhauls, complete body panel repair.
Diagnostics:
Detailed troubleshooting charts, diagnostic trouble codes (DTCs) explanations, sensor testing procedures, wiring harness testing, and component specific diagnostics.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance tasks like oil changes and fluid checks to complex component overhauls and advanced electronic system diagnostics.
Target Audience:
Professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text due to PDF format and included index.
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L47 (3.4L V6)
Engine Description:
3.4L DOHC V6 (24-valve)
Performance
Horsepower L47:
Approx. 205 hp @ 5800 rpm
Torque L47:
Approx. 220 lb-ft @ 4000 rpm
Horsepower L36 Sc:
Approx. 250 hp @ 5200 rpm (1996-1999)
Torque L36 Sc:
Approx. 285 lb-ft @ 3200 rpm (1996-1999)
Optional Engine
Engine Code:
L36 (3.8L V6 Supercharged - 1996-1999 Aurora Limited)
Engine Description:
3.8L Series II L36 V6 (12-valve, OHV) with Supercharger (optional on higher trims)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPFI)
Engine Management
ECM Type:
GM Engine Control Module (ECM) with OBD-II diagnostics from 1996 onwards.
🔧 Transmission
Standard
Type:
4-speed Automatic Transaxle (4T80-E for V8 models, 4T60-E for V6 models)
Optional
Type:
5-speed Manual Transaxle (Rare, primarily for early 3.4L V6 models in certain configurations)
Features
Automatic Features:
Electronically controlled, lock-up torque converter, often with performance/comfort shift modes.
Fluid Specifications
Automatic Fluid Type:
Dexron III (or equivalent Dexron-VI for later compatibility if specified by manufacturer)
📐 Dimensions
Exterior
Length:
Approx. 203.4 inches (5167 mm)
Width:
Approx. 74.7 inches (1897 mm)
Height:
Approx. 55.3 inches (1405 mm)
Wheelbase
Wheelbase:
Approx. 110.5 inches (2807 mm)
Weights
Curb Weight:
Approx. 3700-4000 lbs (1678-1814 kg), varies by engine and options
Cargo
Trunk Capacity:
Approx. 17.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star (1997-1999 models, check specific year and testing data)
NHTSA Frontal Impact Passenger:
4-star (1997-1999 models, check specific year and testing data)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some later models.
Seatbelts:
Front and rear three-point seatbelts, driver's side pretensioner.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, often with CD players and cassette decks. Bose sound system was a common option.
Climate Control:
Available dual-zone climate control, often with automatic temperature regulation.
Driver Assistance
Traction Control:
Available Traction Control System (TCS) on certain models.
Keyless Entry:
Remote keyless entry was an available option.
Connectivity
OBD Standard:
OBD-II compliant from 1996 model year onwards, facilitating advanced electronic diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Consult manual for specific recommendations.
Transmission Fluid Change:
Every 30,000-50,000 miles for automatic transmissions. Check manual for specific intervals and conditions.
Coolant Change:
Every 30,000-50,000 miles or 2-4 years, depending on coolant type (Dex-Cool for later models).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 recommended for most conditions. API certified oil.
Coolant Type:
GM-specified orange coolant (Dex-Cool compatible) for aluminum engines, or equivalent. Check manual for exact specification and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact type)
Power Steering Fluid:
GM Power Steering Fluid (Type A, Suffix A or equivalent)
Known Issues
Common Problems:
Intake manifold gasket leaks (especially on 3800 Series II engines), Northstar V8 coolant leaks (not in Aurora), dashboard delamination, electronic component failures (window regulators, climate control modules), suspension component wear (bushings, ball joints).
Engine Specific Concerns:
The L47 3.4L DOHC V6 can be prone to timing belt wear and related issues if not maintained. The L36 3.8L V6 Supercharged is generally robust but requires proper maintenance of the supercharger belt and intercooler system.
📚 Vehicle History
Brand Heritage
Brand Focus:
Oldsmobile was a division of General Motors known for bridging the gap between mainstream and luxury vehicles, often incorporating innovative technology and stylish designs.
Model Evolution
Generation:
First Generation (GM G-body platform) introduced in 1995, designed by Bill Porter. It was a complete redesign from previous Oldsmobile sedans.
Production
Production Years:
1995-1999
Manufacturing Location:
Lansing, Michigan, USA
🏆 Awards & Recognition
Recognitions
Car And Driver:
Named to Car and Driver's Ten Best list for 1995 and 1996.
Motortrend:
Considered a strong contender in its class and received positive reviews from automotive publications of the era.
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