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1995-2000 Aprilia Pegaso 650/655 Motorcycle Workshop Repair & Service Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso Model Variant: 650/655 Production Years Covered: 1995, 1996, 1997, 1998, 1999, 2000 Codes Engine Codes: BRP Rotax 655 (specific to 655 models) 👋 Introduction Market Position Vehicle Segment: Dual-sport / Adventure Touring Motorcycle Competitive Analysis Key Competitors Era: BMW F650 Funduro, Honda Transalp, Suzuki DR650, Yamaha XT600/XT660 Key Features Distinguishing Attributes: Rotax engine reliability, comfortable ergonomics for touring, capable off-road (for its class), distinctive Italian styling Manual Quality Assurance: 100% complete and intact, no missing/corrupt pages. 📋 Manual Details Coverage Areas Vehicle Models: Aprilia Pegaso 650, Aprilia Pegaso 655 (all styles and engines) Page Count Total Pages: 814 Content Breadth: Extensive page count indicates comprehensive coverage of all aspects of the motorcycle. Manual Type Manual Category: Workshop Repair & Service Manual Language Languages Included: English, Spanish, Italian Format Digital Format: PDF Device Compatibility: Windows, Mac, Linux compatible Searchability: Implied searchable PDF for efficient information retrieval. Delivery Download Method: Instant download link on checkout and via email after payment. 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top end, bottom end, lubrication, cooling, fuel system, ignition system, exhaust system Transmission Drivetrain: Clutch, gearbox, final drive (chain and sprockets) Chassis Suspension: Frame, front suspension (forks), rear suspension (shock absorber, swingarm), steering system Braking System: Front and rear brake systems (hydraulic, calipers, master cylinders, lines), brake fluid specifications Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system, lighting, instrumentation, electronic components Bodywork Fittings: Fairings, body panels, fuel tank, seat, fenders, storage Wheel Tire Suspension: Wheel assembly, spoke tension, tire replacement, suspension tuning and overhaul. Exhaust System: Exhaust pipe and muffler inspection, removal, and installation. Procedures Included Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter service Repair Procedures: Engine component replacement, transmission rebuild, suspension overhaul, brake system repair, electrical troubleshooting and repair, bodywork repair Troubleshooting Diagnostics: Problem diagnosis for engine, electrical, fuel, and chassis systems; step-by-step troubleshooting guides Electrical Diagnostics: Detailed troubleshooting of starting, charging, lighting, and ignition systems; comprehensive wiring diagrams are a key feature. Fuel System Maintenance: Carburetor cleaning, adjustment, and rebuilding; fuel filter replacement. Bodywork Repair: Fairing repair, panel replacement, fastener tightening and replacement. Technical Depth Depth Of Information: Comprehensive rebuild procedures, detailed torque specifications, diagnostic flowcharts, electrical schematics Instructional Style: Numbered instructions, detailed sub-steps, notes, cautions, and warnings. Wiring Diagrams Detail: Detailed wiring diagrams integrated with electrical service procedures for ease of use. 📊 Manual Specifications File Format File Type: Cross-platform PDF Print Quality Printability: Printable Illustrations Quality: Detailed illustrations, drawings, and photos; enlarged insets for detailed part examination. Binding Type Binding Method: N/A (Digital PDF) Paper Type Digital Medium: PDF Document Protection Digital Rights Management: DRM-free ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Engine Manufacturer: Rotax (BRP) Engine Displacement: 654.7 cc (approx. for Rotax 655) Performance Peak Horsepower: Approximately 48-50 HP (specific figures vary by year and tune) Peak Torque: Approximately 58-60 Nm (specific figures vary by year and tune) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHM 40) or Fuel Injection (later models may have FI, though this manual covers carburetors primarily for the era) Fuel Type: Unleaded gasoline Carburetor Model: Likely Dell'Orto PHM 40 or similar, with specific tuning and adjustment procedures provided. Engine Components Cooling System: Liquid-cooled Bore X Stroke: Specific dimensions available within the manual. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh gearbox Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1490 mm (58.7 inches) Weights Dry Weight: Approx. 180 kg (397 lbs) Fuel Capacity: Approx. 17 Liters (4.5 US Gallons) 🛡️ Safety Features Passive Features Frame Construction: Steel tubular frame Active Features Braking System Type: Hydraulic disc brakes front and rear Front Brake Specification: Single disc, twin-piston caliper (typically 300mm diameter) Rear Brake Specification: Single disc, single-piston caliper (typically 220mm diameter) 💡 Technology Features Infotainment Instrumentation Features: Analog speedometer, tachometer, odometer, trip meter, warning lights (oil pressure, neutral, turn signals, high beam). Driver Assistance Electronic Aids: None in the modern sense; relies on rider skill and mechanical systems. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 km or annually, as per manual recommendations. Valve Clearance Check: Typically every 6,000 - 10,000 km, as detailed in the manual. Brake Fluid Replacement: Typically every 2 years or as recommended by the manufacturer. Fluid Specifications Engine Oil Type: API SG/SH or higher, SAE 10W-40 or 15W-50 (refer to manual for precise viscosity based on climate). Coolant Type: Ethylene glycol-based antifreeze mixture (50% water, 50% antifreeze), check manual for specific type and capacity. Brake Fluid Type: DOT 4 hydraulic brake fluid. Fork Oil Type: Refer to manual for specific viscosity and capacity. Known Issues Common Wear Items: Clutch wear, chain and sprocket wear, fork seal...
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1995-2000 Aprilia Pegaso 650/655 Motorcycle Workshop Repair & Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso
Model Variant:
650/655
Production Years Covered:
1995, 1996, 1997, 1998, 1999, 2000
Codes
Engine Codes:
BRP Rotax 655 (specific to 655 models)
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport / Adventure Touring Motorcycle
Competitive Analysis
Key Competitors Era:
BMW F650 Funduro, Honda Transalp, Suzuki DR650, Yamaha XT600/XT660
Key Features
Distinguishing Attributes:
Rotax engine reliability, comfortable ergonomics for touring, capable off-road (for its class), distinctive Italian styling
Manual Quality Assurance:
100% complete and intact, no missing/corrupt pages.
📋 Manual Details
Coverage Areas
Vehicle Models:
Aprilia Pegaso 650, Aprilia Pegaso 655 (all styles and engines)
Page Count
Total Pages:
814
Content Breadth:
Extensive page count indicates comprehensive coverage of all aspects of the motorcycle.
Manual Type
Manual Category:
Workshop Repair & Service Manual
Language
Languages Included:
English, Spanish, Italian
Format
Digital Format:
PDF
Device Compatibility:
Windows, Mac, Linux compatible
Searchability:
Implied searchable PDF for efficient information retrieval.
Delivery
Download Method:
Instant download link on checkout and via email after payment.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, top end, bottom end, lubrication, cooling, fuel system, ignition system, exhaust system
Transmission Drivetrain:
Clutch, gearbox, final drive (chain and sprockets)
Chassis Suspension:
Frame, front suspension (forks), rear suspension (shock absorber, swingarm), steering system
Braking System:
Front and rear brake systems (hydraulic, calipers, master cylinders, lines), brake fluid specifications
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system, lighting, instrumentation, electronic components
Bodywork Fittings:
Fairings, body panels, fuel tank, seat, fenders, storage
Wheel Tire Suspension:
Wheel assembly, spoke tension, tire replacement, suspension tuning and overhaul.
Exhaust System:
Exhaust pipe and muffler inspection, removal, and installation.
Procedures Included
Maintenance Tasks:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter service
Repair Procedures:
Engine component replacement, transmission rebuild, suspension overhaul, brake system repair, electrical troubleshooting and repair, bodywork repair
Troubleshooting Diagnostics:
Problem diagnosis for engine, electrical, fuel, and chassis systems; step-by-step troubleshooting guides
Electrical Diagnostics:
Detailed troubleshooting of starting, charging, lighting, and ignition systems; comprehensive wiring diagrams are a key feature.
Fuel System Maintenance:
Carburetor cleaning, adjustment, and rebuilding; fuel filter replacement.
Bodywork Repair:
Fairing repair, panel replacement, fastener tightening and replacement.
Technical Depth
Depth Of Information:
Comprehensive rebuild procedures, detailed torque specifications, diagnostic flowcharts, electrical schematics
Instructional Style:
Numbered instructions, detailed sub-steps, notes, cautions, and warnings.
Wiring Diagrams Detail:
Detailed wiring diagrams integrated with electrical service procedures for ease of use.
📊 Manual Specifications
File Format
File Type:
Cross-platform PDF
Print Quality
Printability:
Printable
Illustrations Quality:
Detailed illustrations, drawings, and photos; enlarged insets for detailed part examination.
Binding Type
Binding Method:
N/A (Digital PDF)
Paper Type
Digital Medium:
PDF Document
Protection
Digital Rights Management:
DRM-free
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Engine Manufacturer:
Rotax (BRP)
Engine Displacement:
654.7 cc (approx. for Rotax 655)
Performance
Peak Horsepower:
Approximately 48-50 HP (specific figures vary by year and tune)
Peak Torque:
Approximately 58-60 Nm (specific figures vary by year and tune)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHM 40) or Fuel Injection (later models may have FI, though this manual covers carburetors primarily for the era)
Fuel Type:
Unleaded gasoline
Carburetor Model:
Likely Dell'Orto PHM 40 or similar, with specific tuning and adjustment procedures provided.
Engine Components
Cooling System:
Liquid-cooled
Bore X Stroke:
Specific dimensions available within the manual.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1490 mm (58.7 inches)
Weights
Dry Weight:
Approx. 180 kg (397 lbs)
Fuel Capacity:
Approx. 17 Liters (4.5 US Gallons)
🛡️ Safety Features
Passive Features
Frame Construction:
Steel tubular frame
Active Features
Braking System Type:
Hydraulic disc brakes front and rear
Front Brake Specification:
Single disc, twin-piston caliper (typically 300mm diameter)
Rear Brake Specification:
Single disc, single-piston caliper (typically 220mm diameter)
💡 Technology Features
Infotainment
Instrumentation Features:
Analog speedometer, tachometer, odometer, trip meter, warning lights (oil pressure, neutral, turn signals, high beam).
Driver Assistance
Electronic Aids:
None in the modern sense; relies on rider skill and mechanical systems.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or annually, as per manual recommendations.
Valve Clearance Check:
Typically every 6,000 - 10,000 km, as detailed in the manual.
Brake Fluid Replacement:
Typically every 2 years or as recommended by the manufacturer.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-40 or 15W-50 (refer to manual for precise viscosity based on climate).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50% water, 50% antifreeze), check manual for specific type and capacity.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type:
Refer to manual for specific viscosity and capacity.
Known Issues
Common Wear Items:
Clutch wear, chain and sprocket wear, fork seal leaks, potential carburetor jetting issues if not properly maintained.
Electrical Maintenance Notes:
Corrosion in connectors, battery maintenance, regulator/rectifier health.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer.
Model Evolution
Pegaso Lineage:
The Pegaso line has been a staple for Aprilia in the dual-sport category, known for blending on-road comfort with off-road capability.
Engine Progression:
The Pegaso 650/655 models primarily utilized the robust Rotax single-cylinder engine, a well-regarded unit known for its durability.
Production
Manufacturing Location:
Italy
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