🏷️ Basic Information Identification Make: Pontiac Model: Sunfire Year Range Covered: 1995-2001 👋 Introduction Market Position Segment: Compact car, often positioned as an affordable and sporty option. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier. Key Features Appeal: Sporty styling, affordable ownership, and a range of engine options made it a popular choice for younger buyers and those on a budget. Manual Advantage User Focus: Designed for both DIY enthusiasts and professional mechanics with step-by-step instructions and detailed diagrams. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Delivery Method: Instant Download Print Specifications: Full Printable Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Detailed coverage for 2.2L OHV, 2.2L DOHC (C22SED/LD2), and 2.4L DOHC (LD9) engines, including diagnostics, disassembly, assembly, and overhaul. Transmission: Coverage for Muncie/Getrag 5-speed manual transmissions and 4T40-E/4T45-E automatic transmissions, including troubleshooting, repair, and fluid specifications. Brakes: Front disc, rear drum brake systems, ABS diagnostics and repair (if equipped). Steering Suspension: Power rack and pinion steering, front MacPherson strut and rear torsion beam suspension systems, including alignment specifications. Electrical: Complete electrical schematics for all systems, including engine control, body controls, lighting, audio, and instrument panel. HVAC: Air conditioning system diagnosis, repair, and refrigerant handling. Heater core and blower system. Body: Exterior and interior trim removal and installation, door mechanisms, glass replacement, and body panel repair. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, belt inspections, and fluid level checks. Troubleshooting: Systematic diagnostic procedures for common and complex drivability, electrical, and mechanical issues. Repair: Step-by-step instructions for component replacement and repair across all major vehicle systems. Diagnostics: OBD-II diagnostic code interpretation, sensor testing, and actuator checks. Technical Depth Depth: Comprehensive coverage from basic maintenance to in-depth engine and transmission rebuilds. 📊 Manual Specifications File Details File Format: PDF Zoom Functionality: YES Readability Requirements: Adobe PDF Reader Download Requirements: WinZip (for potential archive extraction) ⚙️ Engine Specifications Primary Engine Engine Code 1: 2.2L SOHC L4 (C22SED / LD2) Displacement 1: 2198 cc (134 cu. in.) Horsepower 1: Approx. 115 hp @ 5200 rpm Torque 1: Approx. 130 lb-ft @ 3200 rpm Optional Engine Engine Code 2: 2.4L DOHC L4 (LD9) Displacement 2: 2384 cc (145 cu. in.) Horsepower 2: Approx. 150 hp @ 6000 rpm Torque 2: Approx. 155 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management ECU: GM Powertrain Engine Control Module (ECM) 🔧 Transmission Standard Transmission Type Manual: 5-speed Manual (Muncie/Getrag) Optional Transmission Type Automatic: 4-speed Automatic (4T40-E / 4T45-E) Fluid Specifications Automatic Transmission Fluid: Dexron III (or equivalent) Manual Transmission Fluid: GM Manual Transmission Fluid (GMMTF) or API GL-4, SAE 75W-90 gear oil 📐 Dimensions Exterior Coupe Length Coupe: Approx. 175 inches Width Coupe: Approx. 67.5 inches Height Coupe: Approx. 53.5 inches Exterior Sedan Length Sedan: Approx. 180 inches Width Sedan: Approx. 67.5 inches Height Sedan: Approx. 54.5 inches Weights Curb Weight Approx: 2700 - 2900 lbs (depending on configuration) Wheel Specs Bolt Pattern: 4x100 mm Wheel Size Standard: 14 or 15 inches Tire Size Example: P185/65R14, P195/60R15 🛡️ Safety Features Ratings NHTSA Driver Frontal Impact: 4/5 Stars (1996 models tested) NHTSA Passenger Frontal Impact: 4/5 Stars (1996 models tested) Active Features ABS: Optional Anti-lock Braking System (ABS) on front wheels. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Front: Three-point automatic locking retractors. Rear: Lap belts (center), three-point belts (outboard). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette and/or CD player, optional premium sound systems. Gauges Instrumentation: Analog gauges for speedometer, tachometer (optional), fuel level, and engine temperature. Warning lights for various systems. Driver Assistance Cruise Control: Available cruise control system. Connectivity Power Windows Locks: Available power windows, power door locks, and remote keyless entry on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (refer to owner's manual for specific engine). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: 100,000 miles for platinum-tipped plugs (check specific plug type). Coolant Flush: Every 30,000-50,000 miles or 2-3 years. Fluid Specifications Engine Oil Capacity 2.2L: 4.5 US quarts (4.3 L) with filter Engine Oil Type Recommendation: API Service SG or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for climate specifics). Coolant Type: GM P/N 12347265 (Orange) or equivalent Dex-Cool compatible coolant. Known Issues Common Problem 1: Oil leaks from valve cover gasket or oil pan gasket. Common Problem 2: EGR valve clogging leading to rough idle or stalling. Common Problem 3: Ignition coil failures or spark plug wire issues. Common Problem 4: Transmission fluid leaks or shifting issues with automatic transmissions. Common Problem 5: Headlight switch failures causing intermittent or non-functional lights....