1995-2002 Range Rover Workshop Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Range Rover Model: Range Rover Generation Codes: P38A Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Chassis Code: LP 👋 Introduction Market Position Market Position: Luxury SUV with significant off-road capability, appealing to a niche market seeking ruggedness combined with comfort and prestige. Competitive Analysis Competitive Analysis: Competed with other premium SUVs like the Mercedes-Benz ML-Class, Lexus LX, and Jeep Grand Cherokee, but differentiated itself with its legendary off-road prowess and distinctive British luxury. Key Features Key Features: Iconic styling, robust construction, advanced (for its time) air suspension system, powerful V8 engines, impressive off-road geometry, and a luxurious interior. 📋 Manual Details Coverage Areas Coverage Areas: Global (North America, Europe, Asia, etc.) Page Count Page Count: Vol 1 & 2 (Estimated 1500+ pages total) Manual Type Manual Type: Factory Service Repair Manual (Workshop Manual) Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Systems Covered: Engine (BMW Diesel, Land Rover V8), Fuel System, Cooling System, Exhaust System, Clutch, Manual Gearbox, Transfer Box, Automatic Gearbox, Propeller Shafts, Front & Rear Axles/Final Drives, Steering, Front & Rear Suspension, Brakes, Chassis, Bodywork, HVAC, Wipers/Washers, Electrical Systems, Instruments, Cruise Control, SRS (Airbag), Emission Control, Navigation System, Seats, Panel Repairs. Procedures Included Procedures Included: Diagnostics, Troubleshooting, Routine Maintenance, Scheduled Maintenance, Component Removal & Installation, Component Overhaul, Repair Procedures, Electrical Schematics, Wiring Diagrams, Torque Specifications, Fluid Capacities, Lubricant Recommendations, Emission Control Systems, Body Repair, Panel Replacement. Technical Depth Technical Depth: Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, including advanced electrical diagnostics and chassis component overhauls). Electrical Schematics Electrical Schematics Detail: Detailed wiring diagrams for all vehicle systems, including engine management, lighting, HVAC, SRS, ABS, EAS, central locking, power windows, and instrument cluster. Troubleshooting Troubleshooting Procedures: Extensive troubleshooting guides organized by symptom, with step-by-step diagnostic procedures, including flowcharts and component testing methods. Engine Tuning Data Engine Tuning Data Coverage: Includes idle speed settings, ignition timing (where applicable), emission control component specifications, and basic engine tuning procedures. Torque Values Torque Values Detail: Comprehensive list of all critical torque specifications for engine components, chassis, suspension, brakes, wheels, and driveline fasteners. Fitting Reminders General Fitting Reminders: Important notes and precautions regarding component installation, sealants, gasket usage, and assembly procedures to ensure proper function and prevent damage. Chassis Body Procedures Chassis Body Procedures: Covers frame inspection, alignment procedures, suspension component mounting, body panel alignment, door and tailgate adjustments, and structural repair guidance. Seats Interior Seats Interior Procedures: Includes procedures for seat removal, adjustment mechanisms, seat belt anchor points, and interior trim panel removal/installation. Hvac Procedures HVAC Procedures: Details on air conditioning system servicing (refrigerant handling, component replacement), heater core replacement, blower motor service, and climate control system diagnostics. 📊 Manual Specifications File Format File Format: PDF (Searchable, Printable) Print Quality Print Quality: High Resolution (suitable for printing individual pages or sections) Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Land Rover V8 Engine Displacement L V8: 4.0L (3947cc) and 4.6L (4554cc) Engine Type V8: Rover V8 (OHV, Pushrod, 90-degree V-angle) Engine Hp V8 4.0: Approx. 182 hp @ 4750 rpm Engine Torque Lb-Ft V8 4.0: Approx. 220 lb-ft @ 3000 rpm Engine Hp V8 4.6: Approx. 220 hp @ 4750 rpm Engine Torque Lb-Ft V8 4.6: Approx. 275 lb-ft @ 3300 rpm Primary Engine Bmw Diesel Engine Displacement L Diesel: 2.5L (2497cc) M51D25 (TDS) Engine Type Diesel: BMW M51 Straight-6 (SOHC, Turbocharged Diesel with Intercooler) Engine Hp Diesel: Approx. 136 hp @ 4400 rpm Engine Torque Lb-Ft Diesel: Approx. 199 lb-ft @ 2200 rpm Fuel System V8 Fuel System V8: Electronic Fuel Injection (Lucas/Bosch) Fuel System Diesel Fuel System Diesel: Bosch VE Rotary Injection Pump, Turbocharged 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (ZF 4HP22 EH) Optional Optional Transmission: 5-Speed Manual (Getrag G360 - primarily for diesel models in some markets) Features Transmission Features: Electronic shift control for automatic, selectable high/low range transfer case. 📐 Dimensions Exterior Wheelbase In: 108.1 Length In: 177.2 (early models) to 183.4 (later models) Width In: 72.2 Height In: 70.0 Weights Curb Weight Lbs: 4700 - 5200 (approx., depending on engine and options) Gross Vehicle Weight Rating Lbs: 6200 - 6600 (approx.) 🛡️ Safety Features Ratings Safety Ratings Us: NHTSA: Not extensively rated by modern standards; generally considered robust but lacking advanced crumple zones. Passive Features Passive Safety Features: Front airbags (driver and passenger), reinforced body structure, seat belts with pretensioners. Active Features Active Safety Features: ABS (Anti-lock Braking System), Traction Control System (ETC - Electronic Traction Control on some models). 💡 Technology Features Infotainment Infotainment System: Factory fitted audio systems (cassette/radio, CD player option), optional navigation system (primarily early versions). Driver Assistance Driver Assistance Features: ABS, Traction Control (ETC), Electronically Adjustable Suspension (EAS) with manual height selection. Connectivity...
Luxury SUV with significant off-road capability, appealing to a niche market seeking ruggedness combined with comfort and prestige.
Competitive Analysis
Competitive Analysis:
Competed with other premium SUVs like the Mercedes-Benz ML-Class, Lexus LX, and Jeep Grand Cherokee, but differentiated itself with its legendary off-road prowess and distinctive British luxury.
Key Features
Key Features:
Iconic styling, robust construction, advanced (for its time) air suspension system, powerful V8 engines, impressive off-road geometry, and a luxurious interior.
Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, including advanced electrical diagnostics and chassis component overhauls).
Electrical Schematics
Electrical Schematics Detail:
Detailed wiring diagrams for all vehicle systems, including engine management, lighting, HVAC, SRS, ABS, EAS, central locking, power windows, and instrument cluster.
Troubleshooting
Troubleshooting Procedures:
Extensive troubleshooting guides organized by symptom, with step-by-step diagnostic procedures, including flowcharts and component testing methods.
Engine Tuning Data
Engine Tuning Data Coverage:
Includes idle speed settings, ignition timing (where applicable), emission control component specifications, and basic engine tuning procedures.
Torque Values
Torque Values Detail:
Comprehensive list of all critical torque specifications for engine components, chassis, suspension, brakes, wheels, and driveline fasteners.
Fitting Reminders
General Fitting Reminders:
Important notes and precautions regarding component installation, sealants, gasket usage, and assembly procedures to ensure proper function and prevent damage.
Chassis Body Procedures
Chassis Body Procedures:
Covers frame inspection, alignment procedures, suspension component mounting, body panel alignment, door and tailgate adjustments, and structural repair guidance.
Seats Interior
Seats Interior Procedures:
Includes procedures for seat removal, adjustment mechanisms, seat belt anchor points, and interior trim panel removal/installation.
Hvac Procedures
HVAC Procedures:
Details on air conditioning system servicing (refrigerant handling, component replacement), heater core replacement, blower motor service, and climate control system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable, Printable)
Print Quality
Print Quality:
High Resolution (suitable for printing individual pages or sections)
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine Land Rover V8
Engine Displacement L V8:
4.0L (3947cc) and 4.6L (4554cc)
Engine Type V8:
Rover V8 (OHV, Pushrod, 90-degree V-angle)
Engine Hp V8 4.0:
Approx. 182 hp @ 4750 rpm
Engine Torque Lb-Ft V8 4.0:
Approx. 220 lb-ft @ 3000 rpm
Engine Hp V8 4.6:
Approx. 220 hp @ 4750 rpm
Engine Torque Lb-Ft V8 4.6:
Approx. 275 lb-ft @ 3300 rpm
Primary Engine Bmw Diesel
Engine Displacement L Diesel:
2.5L (2497cc) M51D25 (TDS)
Engine Type Diesel:
BMW M51 Straight-6 (SOHC, Turbocharged Diesel with Intercooler)
Engine Hp Diesel:
Approx. 136 hp @ 4400 rpm
Engine Torque Lb-Ft Diesel:
Approx. 199 lb-ft @ 2200 rpm
Fuel System V8
Fuel System V8:
Electronic Fuel Injection (Lucas/Bosch)
Fuel System Diesel
Fuel System Diesel:
Bosch VE Rotary Injection Pump, Turbocharged
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (ZF 4HP22 EH)
Optional
Optional Transmission:
5-Speed Manual (Getrag G360 - primarily for diesel models in some markets)
Features
Transmission Features:
Electronic shift control for automatic, selectable high/low range transfer case.
📐 Dimensions
Exterior
Wheelbase In:
108.1
Length In:
177.2 (early models) to 183.4 (later models)
Width In:
72.2
Height In:
70.0
Weights
Curb Weight Lbs:
4700 - 5200 (approx., depending on engine and options)
Gross Vehicle Weight Rating Lbs:
6200 - 6600 (approx.)
🛡️ Safety Features
Ratings
Safety Ratings Us:
NHTSA: Not extensively rated by modern standards; generally considered robust but lacking advanced crumple zones.
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), reinforced body structure, seat belts with pretensioners.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), Traction Control System (ETC - Electronic Traction Control on some models).
💡 Technology Features
Infotainment
Infotainment System:
Factory fitted audio systems (cassette/radio, CD player option), optional navigation system (primarily early versions).
Driver Assistance
Driver Assistance Features:
ABS, Traction Control (ETC), Electronically Adjustable Suspension (EAS) with manual height selection.
Connectivity
Connectivity Features:
Limited by modern standards; basic diagnostic ports (OBD-I/OBD-II depending on year and market). No Bluetooth or USB connectivity.
Electronics Module
Key Electronic Modules:
Body Electronic Control Module (BECM), Engine Control Module (ECM), Transmission Control Module (TCM), EAS Control Module.
🔧 Maintenance
Service Intervals Oil Change
Service Intervals Oil Change Miles:
Approximately 6,000 - 7,500 miles or 12 months, whichever comes first (check manual for exact spec).
Service Intervals Coolant
Service Intervals Coolant Miles:
Every 2-3 years or 30,000 miles (specific coolant type critical).
Fluid Specifications Engine Oil V8
Engine Oil Spec V8:
SAE 5W-30 or 10W-40, API SJ/SL (Check manual for specific viscosity based on ambient temperature). Often recommends a semi-synthetic or full synthetic for best performance.
Fluid Specifications Engine Oil Diesel
Engine Oil Spec Diesel:
SAE 15W-40 or 10W-40 Diesel Engine Oil (API CH-4 or higher).
Fluid Specifications Coolant
Coolant Spec:
Glysantin G05 (Orange/Yellow, HOAT) or equivalent, mixed 50/50 with distilled water.
Fluid Specifications Transmission Auto
Transmission Fluid Auto Spec:
ZF TE-ML 11B or Dexron III/Mercon (Check manual for exact specification, critical for transmission longevity).
Fluid Specifications Transfer Box
Transfer Box Fluid Spec:
SAE 80W-90 GL-5 (Mobil SHC 630 or equivalent)
Fluid Specifications Axle Oil
Axle Oil Spec:
SAE 80W-90 GL-5 (Mobil SHC 630 or equivalent)
Known Issues
Known Issues Common:
EAS (Air Suspension) leaks and compressor failures, BECM (Body Electronic Control Module) issues, head gasket failures on V8s, sludgy oil buildup in V8s due to maintenance neglect, automatic gearbox solenoid issues, viscous fan clutch failure, injector seal leaks (diesel).
Filter Part Numbers Oil V8
Oil Filter Part Number V8:
Genuine LR: ERR3340. Aftermarket examples: Wix 57899, Fram PH3793.
Land Rover has a long history of producing robust, go-anywhere off-road vehicles, establishing a strong reputation for durability and capability since the original Land Rover Series I.
Model Evolution
Model Evolution:
The P38A replaced the classic Range Rover (Classic) and was the second generation. It featured a more modern, yet still distinctive, design, a more sophisticated interior, and introduced advanced technologies like the EAS (Electronically Adjustable Suspension).
Production
Production Years:
1994-2001
Production Locations
Production Locations:
Solihull, England, UK
🏆 Awards & Recognition
Recognitions
Recognitions:
While not typically winning awards in the same vein as modern vehicles, the P38A Range Rover was lauded for its continued off-road capability and luxurious interior for its era. Its predecessor (Classic) is a highly regarded classic SUV.
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